105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

AK Steel Corporation

Contact with hot objects or substances · Second degree heat (thermal) burns

Federal OSHA recorded a severe workplace injury at AK Steel Corporation, 210 Pittsburgh Road, BUTLER, PENNSYLVANIA 16001 on — Second degree heat (thermal) burns, affecting the hand(s) and arm(s), unspecified.

An employee was changing a 2-inch braided hose equipped with cam locks. The cam locks disengaged, and the employee was sprayed with steam and hot water, suffering second degree burns to both hands and the left arm, as well as possible second degree burns to the forehead and neck.

Hospitalized Hand(s) and arm(s), unspecified Steam, vapors, liquids, ice, n.e.c.

AK STEEL CORPORATION

On January 23, 2020, an employee working for AK Steel was starting to pour an electric arc furnace when an explosion inside of the furnace caused molten metal to be ejected from the furnace, striking the employee. The employee was hospitalized with serious burns to her upper body.

AK Steel Corporation

An employee was helping install a metal staircase. It shifted and pinched the employee's left middle finger, amputating it at the first knuckle.

AK Steel Corporation

An employee was removing bolts from a flanged cooling water pipe connection. When the last bolt was removed, a surge of blast furnace gas came out of the pipe, exposing the employee to carbon monoxide.

AK Steel Corporation

A maintenance employee was preparing to rotate a degas vessel. He was looking up at the hoisted platform above the degas vessel when his foot was caught between the vessel and the platform, resulting in a fractured and de-gloved left great toe.

AK Steel Corporation

On December 22, 2017, an employee was working on a water coil roll when steam came out of the roll and burned the employee's stomach, chest, and arm.

View AK Steel Corporation's full OSHA safety record →

OQ Chemicals

An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.

Husbe Zoaq

An employee was straining hot water from a pot of rice when the water splashed onto them, resulting in burns to their chest, arms, shoulder, and back.

The Cumberland Rest Inc. dba Trinity Terrace

An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.

Mueller & Wilson Inc

An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.

Oklahoma Steel & Wire Co., LLC

An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.

Floworks International LLC

An employee fell while entering the building. The employee was hospitalized with a fractured ankle and required surgery.

Big River Steel, LLC

An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.

Keystone Consolidated Industries, Inc.

An employee was working to close a furnace door. The hydraulic mechanism that opens and closes the furnace door was non-operational and had been disconnected to allow the furnace door to be opened manually. As the employee was releasing the pins that held the door open, the door and the hydraulic cylinder fell, pinching their left hand between the hydraulic cylinder's base plate and the furnace. The employee suffered amputation of the little fingertip.

Commercial Metals Company

A rolling mill was shut down due to a cobble between two mill stands. The injured employee was cleaning the cobble from the delivery side of stand A, while another employee went to the control panel to move stand B and stand A moved instead. The injured employee's right thumb got caught between the delivery guide of stand A and the looper trough. The tip of his thumb required surgical amputation to the bone to allow for stitches.

Metalcraft of Mayville, Inc.

An employee was helping another employee load stock material onto a press brake when the stock slipped. The injured employee's right index finger was caught between the press brake die and the stock, resulting in amputation at the first knuckle.

Main Line Clinical Labs

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

Ardent Mills

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

Zimmerman & Herr

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

McAneny Brothers, Inc.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

Metz Culinary Management LLC

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.