Federal OSHA recorded a severe workplace injury
at ACS Manufacturing, Inc., 1601 Commerce Blvd, DENISON, TEXAS 75020
on — Swelling, inflammation, irritation-nonspecified injury, affecting the eye(s).
Final narrative
An employee was using a pneumatic rivet gun to insert rivets into pre-drilled holes when metal shavings/fragments were blown into the employee's right eye, requiring surgery.
An employee was working with a drill press when his glove and forearm were caught by the drill bit, resulting in lacerations and fractures to his right forearm. The employee's arm was amputated below the elbow.
An employee was helping the operator of a hydraulic shear machine. The employee's fingers were caught in a pinch point, causing the possible amputation of the employee's right middle and ring fingers. The machine was guarded at the time.
An employee was working on an 8-foot ladder and fell backwards from the ladder onto the concrete and striking his head on the threshold of a doorway. The employee sustained a head contusion and laceration.
Employee was fabricating sound proof enclosures and began not feeling well. He was given water and told to sit down and rest. The employee became sick to his stomach and complained of chest pain. The employee was hospitalized for dehydration.
An employee was tossing a damaged toilet into a compactor. The toilet bounced off the compactor and lacerated the employee's right wrist, cutting an artery and tendon.
An employee was operating a hydraulic jack to bend a frame when the jack came loose and struck the employee. They were hospitalized for a spleen injury.
A truck had been towed into the shop with a flat tire and a blown airbag. An employee checked the tire for damage and was airing the tire. The employee was installing the valve core when the bead slipped off the rim. Air escaped, and the aluminum wheel struck the employee's head and face. The employee became unresponsive and was bleeding.
On December 14, 2023, at 8:40 p.m., three employees were inspecting milling machines for startup. A few of the sleeves on the mill drum needed to be changed out. The injured employee was trying to input a sleeve on the mill drum using a hammer. The hammer hit the edge of the drum, which caused a metal piece to splinter off and strike the employee's cheek just below the left eye. The metal splinter embedded in the back of their eye socket, resulting in pain, swelling, and bleeding that required hospitalization.
An employee was pushing a line of carts into a vestibule when the door cable snapped and struck his right ankle. The employee suffered a fracture that required surgery and hospitalization.
More severe injuries in this industry (NAICS 333611)
Four employees were traveling in a utility task vehicle (UTV) on the east lot of the site. While turning, the UTV flipped over onto the driver's side. The driver's left wrist and hand were crushed by the frame of the UTV resulting in a fractured and dislocated wrist, as well as hand injuries. The driver was hospitalized and required surgery.
On August 15th, 2025, an employee was aligning/connecting a coupler to the generator of a wind turbine. The coupler was secured in place by a strap that was connected to the turbine's chain hoist and a bolt. While lining up the remaining holes, the coupler rotated while the employee's right index finger was in one of the bolt holes, causing a partial amputation through the phalanx.
Employees were preparing to unload a wind turbine gearbox from a flatbed trailer. An employee went to reposition himself on the flatbed trailer and grabbed onto a wooden piece of the shipping cribbing for support. The piece of wood began to come loose, causing the employee to lose his balance. The employee jumped to the ground about 4 feet below and landed on his feet. His left ankle rolled and the employee was hospitalized with a fractured ankle that required surgery.
An employee was working to move a paper roller carriage, which is a 3 by 3-foot paper roll weighing approximately 500 pounds. The employee's hands were positioned in the area where the spool meets the cradle. As the employee moved the carriage across a floor track, the paper roll was dislodged and caught the employee's finger, severing it. The employee's right middle fingertip was partially amputated.
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.