105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Phillips 66 Alliance Refinery

Contact with hot objects or substances · Second degree heat (thermal) burns

Federal OSHA recorded a severe workplace injury at Phillips 66 Alliance Refinery, 1551 Hwy 23, BELLE CHASSE, LOUISIANA 70037 on — Second degree heat (thermal) burns, affecting the upper and lower limb(s).

An employee was removing a nitrogen line from a unit. The employee did not realize that the nitrogen hose was back-pressured with 30 psi of steam that originated from a manifold located at the north end of the unit. The steam caused second degree burns to the employee's right inner thigh and left arm.

Hospitalized Upper and lower limb(s) Steam, vapors, liquids, ice, unspecified

OQ Chemicals

An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.

Husbe Zoaq

An employee was straining hot water from a pot of rice when the water splashed onto them, resulting in burns to their chest, arms, shoulder, and back.

The Cumberland Rest Inc. dba Trinity Terrace

An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.

Mueller & Wilson Inc

An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.

Oklahoma Steel & Wire Co., LLC

An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.

PSC Group LLC

An employee was applying pressure to a tank car loaded with caustic soda solution for post-load leak testing. He twisted the valve plug to check it for leaks when it broke free, releasing the caustic soda solution through the opening. The employee suffered chemical burns to both eyes and to his respiratory tract.

Westlake Pipe & Fittings

Employees were setting up an 8-inch sewer PVC pipe line. An employee was removing/rolling a scrap PVC pipe off the conveyor when their little fingertip was crushed between the end of the PVC pipe and the post for the overhead bus stop guard (fixed guard). The employee was hospitalized and required surgery.

Baytex Energy USA, Inc

An employee was walking by an equipment battery (tank battery) when a leak occurred around a heater that caused a flash fire. He was wearing flame-resistant clothing and sustained burns to his palms and back.

Ascend Performance Materials, Inc.

Two employees were removing a recirculation pump from service at an evaporator. They were disconnecting pump flanges and couplings from the motor when boiling water burst out from the system. Both employees sustained second-degree burns to the chest, stomach, and arms.

Sinergy Elastomers Inc

On December 9, 2024, an employee was cleaning out a mixtruder. While he was retrieving some residual pieces of silicone left inside, its rotating blades caught the fingers of his right hand resulting in amputation of all four fingers. The thumb was left intact.

Kisatchie Midnight Express

A driver was exiting his vehicle outside the plant gate when his foot slipped on the top step of the truck. He fell to the ground, landed on his left hip and elbow. The employee was hospitalized with a fractured hip/femur.

CHRISTUS St. Frances Cabrini Hospital

A security employee was responding to an urgent call from staff regarding a violent patient. The employee tripped and fell on the floor outside of the stairwell. The employee sustained a closed head injury, contusion of the cerebrum without loss of consciousness, and a closed fracture of the distal end of the right radius.

Jean Simpson Personnel Services, Inc.

A temporary employee was testing an electrical starter motor. He was placing tape on the starter while the breaker was not engaged, but the starter sent an arc flash that burned his hands and stomach.

Calvary Industries Inc

An employee was walking on a sidewalk and stubbed his toe on an elevated portion of concrete, causing him to trip and fall. The employee's right knee was dislocated.