BARRY CALLEBAUT USA LLC

An employee was attempting to unjam a cocoa shell process machine when their left hand got caught in the machine, resulting in partial amputations of the middle and ring fingers.

An employee was wrapping plastic around a pallet when they tripped over a leg of a conveyor system, fell, and hit their head on the concrete floor, resulting in hematoma. The employee was hospitalized.

An employee was helping a mechanic diagnose a problem with an airlock. The mechanic had the airlock open to access the fan that was inside. The employee attempted to clear cocoa powder that was stuck in the port with his finger. The running airlock fan propeller then amputated his right index fingertip.

An employee was cleaning equipment when his left index finger was caught in the equipment, resulting in a fingertip amputation.

An employee was cleaning a cocoa press. The machine caught the employee's left index finger and amputated it between the first and second knuckles.

An employee was lifting a motor and reaching to place it on a machine when they sustained a back injury. The employee was hospitalized.

On 12/22/2023, an employee was carrying bins filled with pasta to a refrigerator. As he lifted a 20-pound bin, he felt pain in his lower back. The employee sustained a herniated disc.

An employee was lifting a patient when they pulled a back muscle. She suffered back pain and spasms radiating into her leg with weakness and numbness. The employee's L3-L4 disc was herniated and she was hospitalized.

An employee was lifting boxes when they suffered a strained back, resulting in hospitalization.

An employee was lifting a bundle of insulation with a colleague when he felt severe pain in the right side of his lower back/hip region. The employee sustained a severe muscle injury.

An employee was going down a ramp to a basement to assist in cleanup efforts. The ramp had been closed to vehicle traffic all day, as it was slippery. The employee was halfway down the ramp when a forklift drove onto it, then slid down the ramp and struck him. The employee suffered a spinal fracture and was hospitalized.

An employee was clearing a jam and making an adjustment to a machine using the exit wheel. Their right thumb was caught in the machine and they sustained a partial amputation to the thumb tip.

An employee was pushing a bag that was stuck in the bag sealing machine when their right thumb became caught in one of the back wheels, resulting in an amputation of the thumb tip.

An employee was getting chocolate product from the outfeed of a wrapping machine when the rotating elevator that pushes wrapped chocolate onto the outfeed ramp caught her right middle fingertip, resulting in a partial fingertip amputation. The machine was guarded and in operation at the time of the incident.

An employee tripped over a mounted pipe and fell. The employee's chin struck the floor, and the employee suffered a broken jaw.

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.