ALVIN, TEXAS—
ASCEND PERFORMANCE MATERIALS LLC
Explosion of pressure vessel, piping, or tire · Cuts, lacerations
At a glance
Federal OSHA recorded a severe workplace injury at ASCEND PERFORMANCE MATERIALS LLC, FM 2917, ALVIN, TEXAS 77512 on — Cuts, lacerations, affecting the back, including spine, spinal cord, unspecified.
Final narrative
An employee was struck in the back by a piece of a stainless steel organic solvent container that became over-pressurized and burst, suffering back lacerations. The container had at least 200 pounds of pressure and was full of liquid nitrogen at the time.
More severe injuries at ASCEND PERFORMANCE MATERIALS LLC
FOLEY, ALABAMA—
Ascend Performance Materials, LLC
An employee was troubleshooting a compound extrusion line. As they opened a vent, fumes from the stearic acid additive ignited when exposed to air, causing a flash fire. Molten plastic in the line contacted their lower face and neck, resulting in first- and second-degree burns. A face shield was not used at the time of the incident.
DECATUR, ALABAMA—
Ascend Performance Materials, LLC
An opened valve sprayed hot, hexamethylene diamine (HMD) onto an employee, causing second-degree burns. The employee was hospitalized.
ALVIN, TEXAS—
ASCEND PERFORMANCE MATERIALS LLC
While decontaminating equipment and boots, an employee potentially came in contact with chemicals. The employee suffered an infection to both feet and was hospitalized.
DECATUR, ALABAMA—
Ascend Performance Materials, LLC
An employee was pressure testing a tanker truck and adjusting the tanker's wash-out cap when the cap contacted the employee's face. The employee suffered a broken jaw and lacerations to the chin.
View ASCEND PERFORMANCE MATERIALS LLC's full OSHA safety record →
Similar incidents · Same event type
BELTON, TEXAS—
Heart of Texas Tire, LLC
An employee was using an air compressor on a multi-wheel tire when the flange and the tire burst, causing the wheel's lock ring to strike the employee in the face. He sustained a laceration and facial fractures.
SOLVAY, NEW YORK—
Frazer & Jones, LLC
An employee was changing the connection to a compressed nitrogen tank when the system failed and exploded. One employee suffered a concussion and was hospitalized. The other employee sustained soft tissue injuries that did not require hospitalization.
AVON, COLORADO—
Walmart Supercenter
An employee was putting air in a tire that was mounted on a customer's vehicle when the tire exploded, resulting in a left arm fracture that required hospitalization.
STATE COLLEGE, PENNSYLVANIA—
Shaner Operating Corporation
An employee was working in a kitchen when a spray can of oil exploded. Hot oil splashed onto the employee, burning their face and arms.
ROGERS, ARKANSAS—
Frank Sharum Landscape Design Inc.
On October 24, 2023, at 12:00 PM, an employee was visually checking a gauge on the "U" controller when a pressure tank exploded. The employee was hospitalized with multiple facial fractures and required surgery.
More severe injuries in this industry (NAICS 325199)
TALLAPOOSA, GEORGIA—
HEXPOL Compounding PC, Inc.
Two employees were lifting a roll of steel poly bar (50 inches and approximately 150 pounds) from ground level to a height of 4 feet at the 66-inch rubber calendar. One employee dropped the roll, resulting in the poly bar contacting the injured employee's right knee. The employee was hospitalized with fractured right patella.
CHANNELVIEW, TEXAS—
Lyondellbasell
Employees were loading a 295-pound transformer onto a pickup truck using a forklift. The injured employee was acting as the spotter. The transformer hit the tailgate of the pickup truck and the spotter's right hand was struck by the transformer, resulting in amputation of the ring fingertip.
ELWOOD, ILLINOIS—
STEPAN COMPANY
An employee was wearing full PPE while emptying a 55-gallon drum of phosphorus pentoxide and fainted, collapsing and striking their head against the ground. The employee was hospitalized and it is likely that heat caused by wearing full body PPE contributed to fainting.
FLORHAM PARK, NEW JERSEY—
BASF Corporation
An employee was troubleshooting a plug in the super-absorbent polymer line. The employee opened an inspection port and their right hand was caught in a rotary valve, resulting in the amputation of four fingers between the knuckle and the first joint.
HAHNVILLE, LOUISIANA—
Galata Chemicals LLC
An employee was conducting a quality control measure by taking a chemical sample for lab analysis. When the employee was opening the sample point, it broke off and crude 2-Ethylhexyl thioglycolate (EHTG) shot out at 265 degrees, and it covered the employee's legs and right arm and splashed the right side of their face. The employee was hospitalized with first- and second-degree burns to their right thigh, lower right knee, inner left thigh, and upper left forearm.
More severe injuries in TEXAS
EAST BERNARD, TEXAS—
T G Meat Center LLC
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
LUBBOCK, TEXAS—
Professional Flooring Supply
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
HOOKS, TEXAS—
EnviroSafe Demil LLC
An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.
LOLITA, TEXAS—
Inteplast Group
An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.
HALLETTSVILLE, TEXAS—
Regency IHS of Fairwinds Halletsville, LLC
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.