Packaging Corporation of America

An employee was picking up cardboard debris from the floor below the cardboard recycle conveyor. One of the cardboard bales weighing approximately 1200 pounds fell from the conveyor and struck the employee, resulting in bilateral rib fractures, fractured vertebrae, and a laceration.

An employee was closing a sulfuric acid line when sulfuric acid was released into the atmosphere and sprayed on their face, forearms, hip, back, and chest resulting in chemical burns.

On January 12, 2024, an employee was splicing a new roll of paper into a preconditioner on a corrugated line when the paper broke and the their right hand was caught in a nip point, resulting in a burn to their hand and a fractured wrist.

On October 20, 2023, an employee was clearing a jam when their hand contacted the labeler machine's infeed rollers causing amputations to multiple fingers.

An employee was holding a single sheet down to gap the feed gate while the machine was running. When the roll grabbed the sheet, it pulled the employee's finger into the roll, resulting in amputation of the left little fingertip.

An employee was operating a machine when a wire pulled his right glove resulting in amputation of the index and middle fingertips.

An employee was grinding chicken when their right index fingertip was caught in the grinder and amputated.

An employee was sharpening peeler blades when their shirt was caught in the grinding wheel. The employee sustained tendon damage and a crushed right hand.

An employee was passing through a large metal door when the door closed on the employee, resulting in a cracked rib.

An employee was preparing to cut lumber on a panel saw when the clamp engaged and caught the employee's left middle finger, resulting in a fingertip amputation.

An employee worked a shift and later experienced cramping in his arms and legs. He was hospitalized with dehydration.

An employee worked in the paper machine area for a shift, cutting corners off paper rolls around the roll machine. Afterwards, the employee sustained cramping and dehydration due to heat. The employee was hospitalized.

An employee was adjusting a trim sheet leading to a sheeter machine. Their glove became caught in the machine and the shearer closed on the employee's right hand, crushing it and breaking the hand and wrist.

An employee was troubleshooting a process upset. A nearby refiner had a pressure spike, causing the housing to separate slightly, which allowed the loss of primary containment. The employee was sprayed by hot water, resulting second- and third-degree burns on his torso and left arm.

On July 22, 2024, at 10:30 AM, an employee was responding to a pulp mill manufacturing process shutdown. Pulp stock overflowed through an engineered overflow pipe resulting in a buildup of stock in a bermed area. The stock was 140 to 150 degrees. The employee went to the bermed area to close an air-actuated process valve. While closing the valve, pulp stock entered the top of his boots and caused second-degree burns to both of his lower legs down to his feet. The employee was hospitalized.

An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

An employee was shot in the leg with a pistol during an altercation with two people who had entered the store without permission.

An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.

An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.