105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Paulsboro Refining Company LLC

Exposure through intact skin, eyes, or other exposed tissue · Chemical burns and corrosions, unspecified

Federal OSHA recorded a severe workplace injury at Paulsboro Refining Company LLC, 800 Billingsport Road, PAULSBORO, NEW JERSEY 08066 on — Chemical burns and corrosions, unspecified, affecting the leg(s), unspecified.

An employee was preparing a line for maintenance work. The line contained a combination of propane and hydrofluoric acid. He was hooking up the hose to the valve to put a vacuum on the line and pull out the remaining chemicals. Before he could place the hose on the valve, residual chemicals came out and splashed his legs, causing skin burns. He was hospitalized.

Hospitalized Leg(s), unspecified Hydrogen fluoride, hydrofluoric acid

Paulsboro Refining Company LLC

An employee was draining steam from a tower to clear a blockage when steam came out and caused first- and second-degree burns to his legs.

Paulsboro Refining Company LLC

An employee tripped going over a containment curb and fell. A Unistrut clip caused a laceration and degloving injury to his abdomen.

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INDUSTRIAL CHEMICALS, INC. (ALABAMA)

On November 27, 2023, an employee was emptying a 2-inch product line that transports sodium hydroxide liquid from a rail car to a 275-gallon tote tank. The nozzle came out of the tote and sprayed sodium hydroxide onto the employee's face. The employee was hospitalized with chemical burns to their face, mouth, and neck.

JOST CHEMICAL COMPANY, INC.

An employee was working with sulfuric acid as part of the production process. While transferring the chemical from a large container to a smaller container, it splashed on his body and hand, resulting in a chemical burn.

Thalle Construction Company Inc

An employee knelt in wet concrete while performing work as a concrete finisher and sustained a chemical burn to the right shin. The employee was hospitalized and required surgery.

Quantix SCS

An employee was using a 5-gallon bucket to unload acid product from a tank. Residual product leaked into the containment area, causing the employee to sustain first- and second-degree burns to the chest, as well as third-degree burns to the arms.

Jones Dairy Farm

An employee was transferring an alkaline cleaning chemical from a bulk container into 1-gallon containers. The employee lifted a gallon container by its label tag. The tag broke causing the container to fall approximately 14-18 inches. The container struck the ground and the contents splashed onto the employee causing chemical burns to their eyes.

poet bio refining of macon

An employee was ascending an 8-foot aluminum extension ladder to access and replace a hypochlorite pump located on top of a 7-foot chemical tank. When he reached approximately 5 feet on the ladder, the ladder shifted and twisted to the right. The employee fell from the ladder and landed on his right side. The employee sustained a compound fracture to his right leg just above the ankle, dislocation of his shoulder, and a torn rotator cuff. The employee was hospitalized.

Phillips 66 Company dba Phillips 66 Refinery Wood River

An employee was taking a butane gas sample as part of the hydrocarbon refining process. A component disconnected and the butane ignited, resulting in first- and second-degree burns to the employee's forearms and to their face, including their cheeks, chin, and neck.

CITGO Petroleum Corp Lemont Refinery

An employee was driving a carry deck/small crane when its boom made contact with an overhead support beam. The employee was jostled in the cab and suffered a concussion.

NuGen Energy, LLC

An employee was inventorying hammer mill screens when the screens fell on the employee. The employee sustained a laceration to their leg requiring hospitalization.

Bechtel Energy Headquarters

An ironworker was maneuvering a mobile elevated work platform (MEWP) into position to install a structural beam. The employee was pinned between another structural steel beam that was already installed and the MEWP control box cover. The employee was hospitalized with a laceration to their lip, dislodged teeth, and a fractured jaw.

JERSEY CITY MEDICAL CENTER

An employee tripped over a stool and fell on the floor, resulting in a left displaced mid-cervical femoral neck fracture.

APM TERMINALS PORT ELIZABETH

An employee was installing fence posts when they stepped into a recently dug hole that was not visible due to rainfall. The employee's leg was fractured.

Allied Waste Systems Inc

An employee assisted in cleaning material from a conveyor pit. After the pit was cleaned, the employee proceeded to replace metal safety plates to ensure other employees did not fall into the pit. While replacing one of the last plates, the employee mis-stepped and fell approximately 5 feet into the pit. The employee was hospitalized with back/side bruising, elbow bruising, bone bruises, and/or fractured ribs.

Fitness International, LLC

An employee was inspecting a breaker box and turning on/off a circuit breaker when he was electrocuted.

Bristol Myers Squibb

An employee was walking on the sidewalk. When they stepped off the curb, they fell to the ground, resulting in fractures to their tibia, fibula, and a metatarsal.