Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

Chillicothe Metal Co., Inc.

Fall through surface or existing opening 11 to 15 feet · Fractures

Federal OSHA recorded a severe workplace injury at Chillicothe Metal Co., Inc., 4507 E Rome Rd, CHILLICOTHE, ILLINOIS 61523 on — Fractures, affecting the heel(s).

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At about 6:50 p.m. on February 6, 2019, an employee was on top of a generator enclosure, getting ready to clean it in preparation for painting. He fell through a 4-foot by 7-foot opening whose plywood cover slid, landing on the concrete floor about 12 feet below and fracturing both heels. He was hospitalized.

Hospitalized Heel(s) Existing floor opening

Chillicothe Metal Co., Inc.

An employee was hand carrying a piece of sheet metal when it fell and severely lacerated his forearm, requiring hospitalization and surgery.

View Chillicothe Metal Co., Inc.'s full OSHA safety record →

K&R Mechanical Services, L.L.C.

An employee was checking an HVAC unit in the attic when they fell approximately 15 feet through the rafters to the floor. The employee sustained fractures to the ribs and scapula as well as a collapsed lung.

Superior Forge and Steel Corporation

An employee was removing grating to change metal chip hoppers located in a pit. The employee lost his balance and fell approximately 12 feet from the grate, landing in the metal chip hopper. The employee sustained a sprained right foot, a left foot fracture, and a fractured L5 vertebra.

General Fire & Safety

An employee was reviewing the next steps to take with the foreman when some material fell from above and landed near them. The injured employee then looked up, took a step on the catwalk, and fell through a gap, landing on the ground 15 feet below. The employee sustained three fractured vertebrae and a head laceration.

Strictly Mechanical, Inc.

0n November 16, 2023, an employee was climbing onto a catwalk to cut valves for unit heaters in a building. The employee fell 14 feet through the attic onto the concrete floor, resulting in a fractured pelvis.

PATTEN CONSTRUCTION, INC.

An employee was removing a rooftop curb when they fell approximately 15 feet through an opening in the roof, resulting in a fractured leg that required hospitalization.

Steel-King Industries, Inc.

On October 21, 2025, an employee was operating a saw when a pneumatic clamp caught their right middle finger. The employee suffered a partial amputation to the finger.

ORRVILON, INC

An employee completed an end cut on a metal shim and started transferring the metal shim from the saw conveyor to two saw horses in the area. The employee set one end of the shim (7 feet long x 8 inches wide, weighing 218 pounds) on one of the saw horses, then slid the other end onto the other saw horse and the shim fell from the first saw horse. The employee's left index fingertip was pinched between the saw horse and the shim, resulting in a skin avulsion. The fingertip was amputated later.

Cives Steel Company New England

An employee was using a crane to move a 44-foot, 3,343-pound I-beam. As the beam was moving west, it straightened out (north to south), beginning to swing south toward the northwest corner of a building. The crane then sent the beam southward, directly toward the corner of the building. The beam caught the tips of the employee's left index, middle, and ring fingers against the building. The last joints of the middle and ring fingers were amputated, and the last joint of the index finger was partially crushed.

Suburban Steel Supply

An employee was moving steel beams with an overhead crane when the bundle struck a bollard and became unstable. As the employee reached to stop the material from shifting, his thumb was pinched in-between the beams, resulting in a partial amputation.

Canam Steel Corporation

An employee was rigging a steel joist to be lifted by a crane. The joist fell and pinned the employee against the concrete ground. The employee sustained fractures to multiple ribs, his right arm, right tibia, and an open fracture to his right ankle, as well as a dislocated right hip.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.