Contact with hot objects or substances · Second degree heat (thermal) burns
At a glance
Federal OSHA recorded a severe workplace injury
at Imperial Aluminum, 217 Roosevelt Street, MINERVA, OHIO 44657
on — Second degree heat (thermal) burns, affecting the multiple body parts, n.e.c..
Final narrative
An employee was attempting to remove remelt aluminum for a sow mold as it was not full. Ice on the piece of scrap metal he was using caused the molten metal to pop and splash onto his left wrist and the right side of his face, causing first- and second-degree burns. He was hospitalized.
HospitalizedMultiple body parts, n.e.c.Molten or hot metals, slag
An employee was using a pry bar to remove a piece of aluminum cone from a mold on the cone line. The cone broke loose and the employee's left middle finger was caught between the pry bar and the cone line frame. The employee's fingertip was partially amputated.
An employee was operating a compact skid steer through the mud room and observed salt cakes in the area. The employee poured water collected with the Bobcat onto the salt cake which caused an explosion. The employee sustained first, second and third degree burns to right and left hand/wrist. The employee also sustained burns to the face, a fractured nose, and a forehead laceration.
An employee was swinging a sledgehammer to knock pins out of aluminum sows and smashed his left hand pointer finger in the process. The employee was taken to the hospital where it was determined that the finger needed to be amputated.
An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.
An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.
An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.
An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.
More severe injuries in this industry (NAICS 331312)
An employee was cleaning basement materials out from underneath a pot. As the employee was walking backward, his foot became caught under a metal pad, causing him to fall and sustain a right tibia and fibula fracture.
An employee was operating an overhead crane remotely. The load, a 5,000-pound bundle of aluminum bars, struck the employee's right arm. The employee was hospitalized.
An employee was operating a compact skid steer through the mud room and observed salt cakes in the area. The employee poured water collected with the Bobcat onto the salt cake which caused an explosion. The employee sustained first, second and third degree burns to right and left hand/wrist. The employee also sustained burns to the face, a fractured nose, and a forehead laceration.
Two employees were welding the cracked edges of a crucible. The crucible fell off the platform on which it was placed. Employee 1 suffered a hip fracture when part of the crucible fell onto his hip while he was on the floor welding. Employee 2 was struck on the back of the head by a piece of the hoisting material resulting in a skull fracture. Both employees were hospitalized.
An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.
An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.
An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.