Imperial Aluminum

An employee was using a pry bar to remove a piece of aluminum cone from a mold on the cone line. The cone broke loose and the employee's left middle finger was caught between the pry bar and the cone line frame. The employee's fingertip was partially amputated.

An employee was operating a compact skid steer through the mud room and observed salt cakes in the area. The employee poured water collected with the Bobcat onto the salt cake which caused an explosion. The employee sustained first, second and third degree burns to right and left hand/wrist. The employee also sustained burns to the face, a fractured nose, and a forehead laceration.

An employee was attempting to remove remelt aluminum for a sow mold as it was not full. Ice on the piece of scrap metal he was using caused the molten metal to pop and splash onto his left wrist and the right side of his face, causing first- and second-degree burns. He was hospitalized.

An employee was skimming a trough of molten aluminum when it spilled into his boot, causing third and fourth degree burns.

An employee was swinging a sledgehammer to knock pins out of aluminum sows and smashed his left hand pointer finger in the process. The employee was taken to the hospital where it was determined that the finger needed to be amputated.

An employee was performing finishing work on a residential driveway when they began to experience body cramps and were hospitalized for heat stress and dehydration.

An employee was staking tomato plants on a farm. The employee began to feel sick and collapsed, suffering from dehydration and heat shock.

An agent was participating in SWAT team selection and was performing various physical fitness skills including running and exercise intervals. The agent experienced dehydration and a muscular injury that required hospitalization.

An employee was traveling back from work when they became ill and experienced dizziness due to heat exhaustion.

On September 26, 2023, an employee was delivering packages when he began to feel ill with a pain in his side. He was hospitalized for heat exhaustion and dehydration.

On July 29, 2025, an employee working near a metal furnace. Toward the end of his shift, he was charging a furnace and began to experienced heat exhaustion. He had also been in areas of elevated temperatures due to heat sources such as direct sunlight and a combustion engine. The employee was hospitalized with dehydration.

An employee was using a pry bar to remove a piece of aluminum cone from a mold on the cone line. The cone broke loose and the employee's left middle finger was caught between the pry bar and the cone line frame. The employee's fingertip was partially amputated.

On February 6, 2025, an employee was walking in the parking lot when they slipped and fell to the pavement, resulting in a concussion.

An employee was machining a trunnion using a grinding rig when their left hand was caught between the grinding stone and the trunnion, resulting in fractures to the middle, ring, and little fingers, as well as severe damage to the skin and amputations of the middle and ring fingers to the distal knuckle.

On August 7, 2024, a maintenance technician was descending a fixed cage ladder when the ladder broke and they fell approximately 12 feet to the concrete ground. The employee sustained head injuries and fractured ribs.

An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

An employee was shot in the leg with a pistol during an altercation with two people who had entered the store without permission.

An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.

An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.