105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Lyondellbasell

Exposure through intact skin, eyes, or other exposed tissue · Chemical burns and corrosions, unspecified

Federal OSHA recorded a severe workplace injury at Lyondellbasell, 8280 Sheldon Rd., CHANNELVIEW, TEXAS 77530 on — Chemical burns and corrosions, unspecified, affecting the head and neck.

An employee stepped over a pump, put his arm out to brace himself, and came in contact with a valve which then opened and sprayed sulfuric acid on him. He was hospitalized with chemical burns to the face and neck.

Hospitalized Head and neck Sulfuric acid

Lyondellbasell

Employees were loading a 295-pound transformer onto a pickup truck using a forklift. The injured employee was acting as the spotter. The transformer hit the tailgate of the pickup truck and the spotter's right hand was struck by the transformer, resulting in amputation of the ring fingertip.

LYONDELLBASELL

An employee was installing a piece of equipment that was being lifted by a mobile crane. The equipment shifted, striking the employee on the right hand and injuring it.

Lyondellbasell

An employee was putting a filter system back into service after changing product filters when he was sprayed with sulfolane product, suffering second and third degree burns.

View Lyondellbasell's full OSHA safety record →

INDUSTRIAL CHEMICALS, INC. (ALABAMA)

On November 27, 2023, an employee was emptying a 2-inch product line that transports sodium hydroxide liquid from a rail car to a 275-gallon tote tank. The nozzle came out of the tote and sprayed sodium hydroxide onto the employee's face. The employee was hospitalized with chemical burns to their face, mouth, and neck.

JOST CHEMICAL COMPANY, INC.

An employee was working with sulfuric acid as part of the production process. While transferring the chemical from a large container to a smaller container, it splashed on his body and hand, resulting in a chemical burn.

Thalle Construction Company Inc

An employee knelt in wet concrete while performing work as a concrete finisher and sustained a chemical burn to the right shin. The employee was hospitalized and required surgery.

Quantix SCS

An employee was using a 5-gallon bucket to unload acid product from a tank. Residual product leaked into the containment area, causing the employee to sustain first- and second-degree burns to the chest, as well as third-degree burns to the arms.

Jones Dairy Farm

An employee was transferring an alkaline cleaning chemical from a bulk container into 1-gallon containers. The employee lifted a gallon container by its label tag. The tag broke causing the container to fall approximately 14-18 inches. The container struck the ground and the contents splashed onto the employee causing chemical burns to their eyes.

HEXPOL Compounding PC, Inc.

Two employees were lifting a roll of steel poly bar (50 inches and approximately 150 pounds) from ground level to a height of 4 feet at the 66-inch rubber calendar. One employee dropped the roll, resulting in the poly bar contacting the injured employee's right knee. The employee was hospitalized with fractured right patella.

Lyondellbasell

Employees were loading a 295-pound transformer onto a pickup truck using a forklift. The injured employee was acting as the spotter. The transformer hit the tailgate of the pickup truck and the spotter's right hand was struck by the transformer, resulting in amputation of the ring fingertip.

STEPAN COMPANY

An employee was wearing full PPE while emptying a 55-gallon drum of phosphorus pentoxide and fainted, collapsing and striking their head against the ground. The employee was hospitalized and it is likely that heat caused by wearing full body PPE contributed to fainting.

BASF Corporation

An employee was troubleshooting a plug in the super-absorbent polymer line. The employee opened an inspection port and their right hand was caught in a rotary valve, resulting in the amputation of four fingers between the knuckle and the first joint.

Galata Chemicals LLC

An employee was conducting a quality control measure by taking a chemical sample for lab analysis. When the employee was opening the sample point, it broke off and crude 2-Ethylhexyl thioglycolate (EHTG) shot out at 265 degrees, and it covered the employee's legs and right arm and splashed the right side of their face. The employee was hospitalized with first- and second-degree burns to their right thigh, lower right knee, inner left thigh, and upper left forearm.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.