Federal OSHA recorded a severe workplace injury
at XPO Logistics, 234 Donovan Road, KANSAS CITY, KANSAS 66115
on — Fractures, affecting the foot (feet), unspecified.
Final narrative
A forklift was moving a skid down the dock when it caught the corner of a crate that was on the dock. The crate was pushed into a dockworker's left foot and fractured it.
HospitalizedFoot (feet), unspecifiedForklift, order picker, platform truck-powered
An employee exited his forklift to hang straps on a trailer and the forklift rolled forward into the trailer, striking his leg. The employee sustained a broken leg and was hospitalized.
An employee was dropping off his trailer after arriving at the terminal. As they were removing a dolly from the rear of the dual trailer set, their hand was crushed in a pinch point between the converter dolly and the back of the lead trailer. The employee sustained fractures to the left hand.
An employee was working on a tractor trailer in the shop. As he was removing a spring pin for the front suspension, the spring unloaded stored energy and caught the employee's right middle finger between it and the mounting bracket for the spring. His right middle finger was amputated to the first knuckle.
An employee was hitching a converter dolly to a yard dog so that it could be moved. The yard dog drove forward and the employee was struck by the dolly, resulting in two fractures above the ankle.
Two employees were walking through the warehouse behind a forklift that was moving pallets of 30-foot metal bottom bars. When the forklift reversed, the top of the forklift struck a box of metal bottom bars on top of racking, causing the box to fall and strike the two employees. They were both taken to the hospital; one employee was treated and released without being admitted. The other employee was hospitalized with a fractured left orbital bone and an injured right knee.
The injured employee was spray painting lay flat shipping reels while another employee was picking up the reels with a telehandler after they were painted. The telehandler bumped a reel, causing other reels to fall. The injured employee was caught between the reels, resulting in broken left femur.
An employee was installing an aerial drop cable across a roadway. The employee was on a ladder positioned against a telephone pole. Cable had been installed on one side of the roadway. The employee was making the connection to the pole on the opposite side of the roadway when a box truck contacted the cable, causing the employee to fall onto the grass of the customer's yard. The employee sustained broken ribs and was hospitalized.
An employee was performing routine housekeeping duties when a bale of plastic bottles slid off the forks of a forklift that was backing out of a trailer. The bale struck the employee, pushing her into another machine. The employee suffered a fractured rib and punctured lung.
An employee was using a 4-by-4 to straighten a pack of wood. A forklift nudged the 4-by-4, which caused the employee's right hand to be caught between it and the pack of wood. The employee suffered a partial amputation to the right ring finger.
More severe injuries in this industry (NAICS 541614)
An employee was operating a rider pallet jack when it struck a stand-up forklift. The forks struck both of the employee's ankles, resulting in hospitalization.
An employee was working to repair a machine with a broken metal stopper. She removed the stopper and used a roll of tape to temporarily secure it. While she was moving it back into place to fix the machine, the residual pressure of the plastic pallets forced the stopper down, resulting in her right thumb becoming stuck between two metal parts. The thumb was amputated.
An employee was changing the battery on his forklift. He removed the forklift's battery plate and exited the battery machine alignment track. The shift lead then went to retrieve a new battery. The employee entered the battery machine alignment track again to unplug the charging cable. The battery changing equipment proceeded forward and pinned the employee against the forklift. The employee was hospitalized with two fractured ribs.
An employee took a picture of the seal and license plate on a delivery truck after loading. The truck then reversed back to the dock and pinned the injured employee against the dock. The employee sustained an abdominal fracture.
An employee was using a hook tool to pull a pallet onto the lift gate of a tractor trailer. The hook detached from the underside of the pallet, causing the employee to fall backward off the lift gate. The employee landed on the concrete parking lot about 5 feet below, suffering fractures to the skull and two thoracic vertebrae.
An employee was working to remove a product blockage from a piece of equipment. The employee was struck by a metal bar near the deck of the pin mixer equipment and sustained blunt force trauma to the torso.
An employee was moving a rack onto a lower conveyor in the south heat treat area when their finger got caught between the part tray and the rollers, resulting in a fingertip fracture and amputation.
An employee was climbing a ladder to get on top of the breakroom. The ladder slipped, causing him to fall to the ground. The employee sustained fractures to his upper back, left foot, and ankle.
Two employees were removing a circuit breaker. The injured employee was using wrenches in the removal process. One of the wrenches contacted an adjacent door, resulting in an arc flash. The employee suffered burns to their neck, face, and ear, as well as momentary vision loss due to the flash.
An employee bent over to pick up a rubber mat from the ground. When he grabbed the corner of the mat, a rattlesnake hidden under it bit his left middle finger near the first knuckle. He was hospitalized.