Contact with hot objects or substances · Second degree heat (thermal) burns
At a glance
Federal OSHA recorded a severe workplace injury
at SENSIENT FLAVORS LLC, 25 E MAIN ST., AMBOY, ILLINOIS 61310
on — Second degree heat (thermal) burns, affecting the upper and lower limb(s).
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Final narrative
An employee was cleaning around a tank. The tank overflowed, splashing the employee with boiling water and causing second-degree burns to his arm and lower legs.
On February 22, 2021, at approximately at 7:50 p.m., a temporary employee was using a custom-made portable grinder to grind cannoli when his right hand was caught in the grinder s point of operation. His right index finger was severely injured resulting in surgical amputation. His right middle finger was crushed from the second joint to the tip and his right thumb nailbed was separated.
An employee was setting up a vessel to be cleaned. When the employee opened up a sample port on the vessel, he was sprayed with yeast extract, suffering first and second degree burns to his torso and upper legs.
An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.
An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.
An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.
An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.
More severe injuries in this industry (NAICS 311930)
An employee was removing a walkie pallet jack from a pallet in the freezer. As he was dislodging the pallet jack forks that were stuck under the wood pallet, he lost his footing and was spun around landing on the concrete floor underneath the racking. The employee sustained a fractured left hip.
On June 5, 2024, an employee was mixing oils, powders, and other ingredients to make an antioxidant blend (a food ingredient) in a tank. A flash fire occurred and came out of the tank, burning the employee's chest and shoulder.
An employee was working on a valve replacement when their left middle finger became caught in the butterfly flapper of the valve, resulting in a fingertip amputation.
An employee was walking when they were struck by a forklift. The employee's leg was caught between the forklift and a storage rack, resulting in a leg injury that required hospitalization.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.