105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

XPO Logistics

Pedestrian struck by vehicle backing up in nonroadway area · Fractures

Federal OSHA recorded a severe workplace injury at XPO Logistics, 234 Donovan Road, KANSAS CITY, KANSAS 66115 on — Fractures, affecting the foot (feet), unspecified.

An employee was working on the loading dock when a forklift driver reversed over the employee's foot, fracturing it. The employee was hospitalized.

Hospitalized Foot (feet), unspecified Forklift, order picker, platform truck-powered

XPO Logistics

An employee exited his forklift to hang straps on a trailer and the forklift rolled forward into the trailer, striking his leg. The employee sustained a broken leg and was hospitalized.

XPO Logistics

An employee sustained a hernia while manually pulling on a dock plate that was stuck against a trailer. The employee was hospitalized.

XPO Logistics

An employee was dropping off his trailer after arriving at the terminal. As they were removing a dolly from the rear of the dual trailer set, their hand was crushed in a pinch point between the converter dolly and the back of the lead trailer. The employee sustained fractures to the left hand.

XPO Logistics

An employee was working on a tractor trailer in the shop. As he was removing a spring pin for the front suspension, the spring unloaded stored energy and caught the employee's right middle finger between it and the mounting bracket for the spring. His right middle finger was amputated to the first knuckle.

XPO Logistics

An employee was hitching a converter dolly to a yard dog so that it could be moved. The yard dog drove forward and the employee was struck by the dolly, resulting in two fractures above the ankle.

View XPO Logistics's full OSHA safety record →

Bauducco Foods, Inc.

An employee was walking in an aisle when a forklift backed up over her foot, resulting in a skin injury that required surgery to repair.

S. H. Bell Company

An employee was looking into the bucket of a front-end loader to see how much material was in it. A skid steer backed into the employee, who then fell into the edge of the front loader's bucket and suffered internal bleeding in the abdominal area.

SHM Newport Shipyard, LLC

An employee was spotting for a forklift operation. The forklift backed over the employee, who suffered a complete amputation to one lower leg and a partial amputation to the other leg. The employee was hospitalized.

Oil City Iron Works, Inc.

An employee was cleaning his work area and preparing it to begin making air-set molds when a nearby forklift that was backing out from a load swung around and struck the employee. They sustained a lower left leg fracture.

Canyon Falls Farms

An employee was walking around a work area when he was struck by a forklift that was backing up, resulting in several broken bones in his foot.

McLane/Midwest, Inc.

An employee was operating a rider pallet jack when it struck a stand-up forklift. The forks struck both of the employee's ankles, resulting in hospitalization.

Micro Star Quality Services

An employee was working to repair a machine with a broken metal stopper. She removed the stopper and used a roll of tape to temporarily secure it. While she was moving it back into place to fix the machine, the residual pressure of the plastic pallets forced the stopper down, resulting in her right thumb becoming stuck between two metal parts. The thumb was amputated.

DHL, INC.

An employee was changing the battery on his forklift. He removed the forklift's battery plate and exited the battery machine alignment track. The shift lead then went to retrieve a new battery. The employee entered the battery machine alignment track again to unplug the charging cable. The battery changing equipment proceeded forward and pinned the employee against the forklift. The employee was hospitalized with two fractured ribs.

Uniuni Logistics Inc.

An employee took a picture of the seal and license plate on a delivery truck after loading. The truck then reversed back to the dock and pinned the injured employee against the dock. The employee sustained an abdominal fracture.

Martin Brower Distribution Center

An employee was using a hook tool to pull a pallet onto the lift gate of a tractor trailer. The hook detached from the underside of the pallet, causing the employee to fall backward off the lift gate. The employee landed on the concrete parking lot about 5 feet below, suffering fractures to the skull and two thoracic vertebrae.

Omya Inc.

An employee was working to remove a product blockage from a piece of equipment. The employee was struck by a metal bar near the deck of the pin mixer equipment and sustained blunt force trauma to the torso.

John Deere Coffeyville Works

An employee was moving a rack onto a lower conveyor in the south heat treat area when their finger got caught between the part tray and the rollers, resulting in a fingertip fracture and amputation.

Haven Steel Products Inc

An employee was climbing a ladder to get on top of the breakroom. The ladder slipped, causing him to fall to the ground. The employee sustained fractures to his upper back, left foot, and ankle.

Vestas-American Wind Tech

Two employees were removing a circuit breaker. The injured employee was using wrenches in the removal process. One of the wrenches contacted an adjacent door, resulting in an arc flash. The employee suffered burns to their neck, face, and ear, as well as momentary vision loss due to the flash.

Alliance Ag and Grain LLC

An employee bent over to pick up a rubber mat from the ground. When he grabbed the corner of the mat, a rattlesnake hidden under it bit his left middle finger near the first knuckle. He was hospitalized.