105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Visual Pak Distribution Center

Struck by object falling from vehicle or machinery-other than vehicle part · Fractures

Federal OSHA recorded a severe workplace injury at Visual Pak Distribution Center, 1210 S. Waukgean Road, WAUKEGAN, ILLINOIS 60085 on — Fractures, affecting the upper and lower limb(s).

A forklift was carrying a double-stacked load approximately 12 feet high. The load fell while the forklift operator was attempting to stage the pallets, striking an employee working in the area. The employee sustained a broken ankle and elbow and a head laceration that required 24 staples.

Hospitalized Upper and lower limb(s) Skids, pallets

Star Pipe Products LTD

An employee was using a crane. The hook slipped and a fitting fell onto a finger on the employee's left hand causing a fracture and laceration.

KP Building Products, Inc.

An employee was transporting an 800-pound die on a cart from the tool room. The employee was pulling the cart when it struck a metal plate on the floor. This caused the cart to tip forward and the die to slide off the cart. The die struck the employee's left foot and their second toe was amputated.

BJ'S WHOLESALE CLUB, INC.

An employee was using a forklift to load pallets of product on a trailer. He exited the forklift to adjust a pallet by hand. The pallet fell on him, resulting in an injury to the left leg.

International Steel and Counterweights LLC

An employee was lifting a 500-pound steel counterweight off a pallet using a magnetic hold jib crane. The counterweight detached from the crane and the employee sustained a left foot/toe fracture that required surgery.

Seneca Mechanical, LLC

An employee was using a pipe wrench to turn a 42-foot-long steel pipe on jack stands to weld the bottom portion. The pipe fell off the stands, striking the injured employee on his left shin. The employee sustained a left leg fracture at the shin area as well as a tibia fracture that required surgery.

Parker-Hannifin Corporation

An employee was cutting extruded aluminum framing material using a horizontal band saw. She went to grab a rag in the machine when the rag contacted the blade and pulled her hand in toward the blade, resulting in a partial amputation of the right index finger.

Reworld Essex Company LLC.

An employee was working to clear a rotary valve on a pugmill. Two fingertips were amputated by the rotary valve.

Standlee Premium Western Forage

An employee was climbing an 8-foot ladder to clean windows on a house. The employee was reaching to the right when they lost their balance and slipped. The employee fell and their foot became caught in the ladder rungs, causing both the employee and the ladder to fall to the ground. The employee sustained a fracture to the right leg requiring hospitalization and surgery.

Seatrax

An employee was offloading material using a forklift when the hoisted material began shifting. The employee went to manually stabilize the load and their right middle fingertip was pinched and amputated.

STAR SOAP/STAR CANDLE/PRAYER CANDLE CO., LLC

An employee was packing candles on a line. They reached down to pick up a 12-pack of candles when their right little finger was caught in the conveyor belt, resulting in an amputation at the distal joint.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.