105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Western Sugar Cooperative

Contact with hot objects or substances · Second degree heat (thermal) burns

Federal OSHA recorded a severe workplace injury at Western Sugar Cooperative, 18317 HIGHWAY 144, FORT MORGAN, COLORADO 80701 on — Second degree heat (thermal) burns, affecting the shoulder(s) and arm(s).

Two maintenance employees were inspecting the Omega coupling on the high melter pump. During inspection, the employees realized the shaft on the pump was broken rather than the coupling. The maintenance supervisor was going to locate a rebuilt seal assembly for the pump. The employees started removing the seal assembly from the pump. As one of the employees removed the base plate bolts from the pump, the head pressure from the high melter tank pushed the seal assembly out of the pump casing and hot sugar juice sprayed onto the employees causing first and second degree burns to the upper and lower arm, hand and chest areas.

Hospitalized Shoulder(s) and arm(s) Food products, n.e.c.

Western Sugar Cooperative

An employee was helping change out socks on hard thin juice filters, part of a beet sugar manufacturing operation. While the filter lid was being removed, juice started leaking down the side of the filter. This suggested that the juice was bypassing the seat on the main shutoff valve. While the main shutoff was being checked, the valve was opened and sprayed hot juice on the employee. The employee suffered burns to the left arm, the left ribcage area, the left side of the back, and the left side of the face. The employee was hospitalized.

Western Sugar Cooperative

An employee was taking a sugar sample to the lab. As he was walking down the stairs, he slipped on the second to last stair and fell backward. The employee's ankle was wedged into the stairs, resulting in a fracture of the left distal fibula at the lateral malleolus.

Western Sugar Cooperative

An employee was changing safety filters when a filter that was under pressure sprayed hot juice onto the employee, resulting in burns to the neck and back.

Western Sugar Cooperative

An employee was performing a parts replacement on equipment when a stainless steel mesh part struck his hand, causing a laceration through his leather work glove. He was hospitalized, requiring stitches and surgery.

Western Sugar Cooperative

An employee was training another employee to take a water meter reading in the UV building. The employee stepped backwards to allow the trainee to get closer to visually read the meter and tripped over a 1" air line that had a 3/8" air hose attached. The employee fell to ground fracturing the right hip.

View Western Sugar Cooperative's full OSHA safety record →

OQ Chemicals

An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.

Husbe Zoaq

An employee was straining hot water from a pot of rice when the water splashed onto them, resulting in burns to their chest, arms, shoulder, and back.

The Cumberland Rest Inc. dba Trinity Terrace

An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.

Mueller & Wilson Inc

An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.

Oklahoma Steel & Wire Co., LLC

An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.

Mondelez Global LLC

An employee tripped over a bin and fell to the floor. She landed on her hip and braced herself with her arm, resulting in a fractured hip and wrist.

Sterling Foods - Main Office

An employee was reaching for a piece of angle iron when it fell onto his hand, which was on a table to support him as he reached for the overhead rack. He suffered a broken finger and was hospitalized, requiring surgery.

Louisa Food Products, Inc

An employee was putting dough into a forming machine when their left little fingertip was amputated by the forming die.

Club Demonstration Services, Inc.

An employee slipped and fell outside, landing on her hip on concrete. The hip was broken and she was hospitalized, requiring surgery.

Agiliti Health Inc.

An employee was working to open the liftgate on the back of a delivery truck. His left middle finger was pinched between the gate and its frame, resulting in a fingertip amputation.

ABC Supply Company

An employee was delivering materials. He was doing his pre-delivery inspection on the roof of the jobsite (a warehouse) when he fell through a plexiglass skylight. He landed on his feet on the concrete floor 14 feet below. The employee sustained fractures to his spine, left ulnar/radius, and right heel. The employee required surgery.

Burke Builders Inc

An employee was cutting cabinet trim using a table saw when four fingers on his left hand were severed, resulting in hospitalization and amputation.

Circle Graphics, Inc.

An employee was removing packaging from a roll of printing substrate. The blade of their utility knife got stuck. The employee used both hands to free the knife and the blade partially amputated their left little fingertip.

FLATIRON CONSTRUCTION CORP.

A concrete batch plant operator was assisting with clearing spoil piles using a skid steer. The skid steer backed into a stationary screen plant. The employee's left little finger was crushed between the controls of the skid steer and the screen plant, resulting in a fracture and laceration. The employee's finger was surgically amputated.

Takkion OPS Management

An employee was standing on an extension ladder, using a torquing tool to remove bolts that secured blades to a rotor. When the torquing tool activated, its reaction arm came around and pinched the employee's right middle finger against a lifting eye. His fingertip was amputated.