Contact with hot objects or substances · Second degree heat (thermal) burns
At a glance
Federal OSHA recorded a severe workplace injury
at Badger State Ethanol, LLC, 820 West 17th Street, MONROE, WISCONSIN 53566
on — Second degree heat (thermal) burns, affecting the multiple trunk locations.
Final narrative
At about 8:45 p.m. on May 16, 2021, an employee opened the lid of a clarifier containing water. Hot water (about 195 degrees F) spilled onto the employee, causing second-degree burns to the employee's chest and stomach.
An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.
An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.
An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.
An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.
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At about 7:00 a.m. on February 11, 2025, an employee was troubleshooting a system that had failed to start. Suspecting a tripped breaker and intending to test the system's motor leads, he hooked up an insulation resistance tester. The side of the breaker the tester was hooked up to was still energized, resulting in an arc flash. The employee was hospitalized with second-degree burns to his face and right arm.
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