105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Phillips 66

Contact with hot objects or substances · Heat (thermal) burns, unspecified

Federal OSHA recorded a severe workplace injury at Phillips 66, 1000 South Pine Street, PONCA CITY, OKLAHOMA 74602 on — Heat (thermal) burns, unspecified, affecting the multiple body parts, n.e.c..

An employee opened a valve to see if a drum was free of hot residual oil. The oil was plugged behind the open valve, but the plug dissolved. Hot oil (300-400 degrees F) splashed out of the drum's receiving receptacle and onto the employee's right thigh and right arm, as well as the right sides of the employee's abdomen and face.

Hospitalized Multiple body parts, n.e.c. Coal, natural gas, petroleum fuels and products, unspecified

Phillips 66

An employee was responding to a gas leak on a second-stage piping that contained natural gas. After identifying the leak, he began to walk toward his truck when the pipe ruptured, causing a fire. The employee sustained second- and third-degree burns to his ears, neck, back, and arms.

Phillips 66

An employee was injured by an arc flash while working on a live electrical panel. The employee received burns to the face and hands.

Phillips 66

An employee was clearing the pump to get the turbine ready for maintenance. While flushing the heavy coker gas oil (HCGO) pump, some HCGO got reintroduced into the pipe. When the hot oil (700 degrees) touched the water in the sewer drain, it flashed back and burned the employee. The employee suffered second degree burns to the abdomen and third degree burns to both hands and knees.

Phillips 66

An employee was ascending a steel fixed ladder. The employee fell approximately 7 to 9 feet to the ground below. The total elevation change was 9 1/2 feet high. The employee suffered a head laceration and broken bones and was hospitalized.

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OQ Chemicals

An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.

Husbe Zoaq

An employee was straining hot water from a pot of rice when the water splashed onto them, resulting in burns to their chest, arms, shoulder, and back.

The Cumberland Rest Inc. dba Trinity Terrace

An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.

Mueller & Wilson Inc

An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.

Oklahoma Steel & Wire Co., LLC

An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.

poet bio refining of macon

An employee was ascending an 8-foot aluminum extension ladder to access and replace a hypochlorite pump located on top of a 7-foot chemical tank. When he reached approximately 5 feet on the ladder, the ladder shifted and twisted to the right. The employee fell from the ladder and landed on his right side. The employee sustained a compound fracture to his right leg just above the ankle, dislocation of his shoulder, and a torn rotator cuff. The employee was hospitalized.

Phillips 66 Company dba Phillips 66 Refinery Wood River

An employee was taking a butane gas sample as part of the hydrocarbon refining process. A component disconnected and the butane ignited, resulting in first- and second-degree burns to the employee's forearms and to their face, including their cheeks, chin, and neck.

CITGO Petroleum Corp Lemont Refinery

An employee was driving a carry deck/small crane when its boom made contact with an overhead support beam. The employee was jostled in the cab and suffered a concussion.

NuGen Energy, LLC

An employee was inventorying hammer mill screens when the screens fell on the employee. The employee sustained a laceration to their leg requiring hospitalization.

Bechtel Energy Headquarters

An ironworker was maneuvering a mobile elevated work platform (MEWP) into position to install a structural beam. The employee was pinned between another structural steel beam that was already installed and the MEWP control box cover. The employee was hospitalized with a laceration to their lip, dislodged teeth, and a fractured jaw.

Rae Corporation

An employee was helping to move a 1,300-pound coil on a cart. The steel caster hit a crack in the concrete, the weld holding the caster onto the cart broke, and the coil and cart tipped over onto the employee. He was hospitalized with a laceration on his forehead and a pelvic fracture on his right side.

Meeco Sullivan

An employee was cutting a piece of metal rod with a metal cutting machine. His right middle finger became caught between the rod and the machine's table. The employee's fingertip was partially amputated.

Edward Jones Investments

An employee was working at her desk. She went to stand up and fell to the floor beside the desk. The employee sustained a hip displacement and required surgery.

Burgess Manufacturing of Oklahoma Inc.

An employee was processing wood boards at a chop saw when the saw malfunctioned and the blade cut her left hand and fingers. She was hospitalized and her little finger was surgically amputated.