Phillips 66

An employee was responding to a gas leak on a second-stage piping that contained natural gas. After identifying the leak, he began to walk toward his truck when the pipe ruptured, causing a fire. The employee sustained second- and third-degree burns to his ears, neck, back, and arms.

An employee opened a valve to see if a drum was free of hot residual oil. The oil was plugged behind the open valve, but the plug dissolved. Hot oil (300-400 degrees F) splashed out of the drum's receiving receptacle and onto the employee's right thigh and right arm, as well as the right sides of the employee's abdomen and face.

An employee was clearing the pump to get the turbine ready for maintenance. While flushing the heavy coker gas oil (HCGO) pump, some HCGO got reintroduced into the pipe. When the hot oil (700 degrees) touched the water in the sewer drain, it flashed back and burned the employee. The employee suffered second degree burns to the abdomen and third degree burns to both hands and knees.

An employee was ascending a steel fixed ladder. The employee fell approximately 7 to 9 feet to the ground below. The total elevation change was 9 1/2 feet high. The employee suffered a head laceration and broken bones and was hospitalized.

An employee was installing a 15-amp breaker in an electrical panel when a 12-gauge ground wire touched the positive busbar of the panel, resulting in an arc flash. The employee sustained a second-degree burn to their left hand.

An employee was repairing an HVAC system in the drop tile ceiling of a conference room when they were shocked, causing them to fall from the ladder. The employee sustained burns to their right middle and ring fingers.

An employee was replacing a contactor inside an electrical panel attached directly to a press. The press itself was receiving power from another main panel. After replacing the contactor, the employee flipped the switch and an arc flash occurred, burning the employee's elbow, bicep, and neck.

An employee was attempting to switch a medium-voltage primary cable and install a 200-amp fuse barrel. The employee contacted the bottom of the switch gear cradle for the fuse barrel, causing an arc blast. The electricity entered the employee s left hand and exited his big toes, resulting in electric shock and burns to the left hand, arm, shoulder, and both feet. The employee was hospitalized.

On December 6, 2023, an employee of Duke Energy was working on a single-phase 120-/240-volt parallel service re-tap when a secondary flash occurred in an underground service. The employee suffered a second-degree burn to the face and was hospitalized.

An employee was installing a belt on the regeneration fan at the facility when their left little finger was caught between the fan belt and motor sheave, resulting in a fingertip amputation.

An employee attempted to open a door while carrying packages when they fell and suffered a fractured left hip.

An employee was exposed to hydrogen sulfide while loading crude oil. The employee was hospitalized.

An employee was monitoring the excavation of a 30-inch valve and the pipeline pressure. The employee started getting light-headed, short of breath, and hot. The employee was hospitalized with dehydration.

A valve stem had been stood up against the blades of a forklift so an employee could take a measurement. It slid down the forklift fork, striking the employee's left hand and partially amputating the index fingertip.

A driver was exiting his vehicle outside the plant gate when his foot slipped on the top step of the truck. He fell to the ground, landed on his left hip and elbow. The employee was hospitalized with a fractured hip/femur.

A security employee was responding to an urgent call from staff regarding a violent patient. The employee tripped and fell on the floor outside of the stairwell. The employee sustained a closed head injury, contusion of the cerebrum without loss of consciousness, and a closed fracture of the distal end of the right radius.

A security employee was holstering her firearm when the gun discharged a bullet into her right leg. The employee was hospitalized.

A temporary employee was testing an electrical starter motor. He was placing tape on the starter while the breaker was not engaged, but the starter sent an arc flash that burned his hands and stomach.

An employee was walking on a sidewalk and stubbed his toe on an elevated portion of concrete, causing him to trip and fall. The employee's right knee was dislocated.