Inhalation of harmful substance-single episode · Multiple nonspecified injuries and disorders
At a glance
Federal OSHA recorded a severe workplace injury
at Lexicon, Inc., 4301 Iverson Blvd., TRINITY, ALABAMA 35673
on — Multiple nonspecified injuries and disorders, affecting the neck, except internal location of diseases or disorders.
Final narrative
An employee was on the furnace gantry arm replacing a 1/2" water line. The employee sustained blisters and swelling in his throat due to lime dust exposure.
HospitalizedNeck, except internal location of diseases or disordersLime
An employee was using a sleever bar to move a checker plate into place and secure it to the floor of a structure in the melt shop. The sleever bar became stuck and the employee used his left hand to lift the checker plate up enough to free the sleever bar. Once the bar was freed, the checker plate came down and pinched his left index finger between two pieces of plate. The employee suffered an amputation of soft tissue at the fingertip, which required hospitalization.
On May 16, 2025, an employee crossed over a stand to support a wide flange beam they were fabricating. The beam rolled over onto their lower right leg and foot, resulting in fractures.
An employee was placing a steel I-beam when it became stuck and would not settle onto the flanges. The employee was moving the beam and when it became unstuck and crushed the fingers on his left hand. The employee was hospitalized and required surgery.
The injured employee was assisting a crew to install a crane rail on an overhead crane girder. He was on the 40' x 10' grated surface between the crane rails positioning himself to receive the end of the crane rail. The crane rail was being pushed on rollers toward the employee's location and as he tried to pry the end of the crane rail up to get it on top of the next roller, he lost his balance and fell 36 feet to the ground below. The employee sustained fractures to their right ankle, pelvis, and left arm. The employee was wearing a personal fall arrest system, but was not tied off at the time.
An employee was installing drive shafts on an overhead crane. The drive shaft was rigged about 17 feet up with a wire rope choker. The drive shaft began slipping through the rigging, when it slid down and struck the injured employee's hard hat. He was knocked to his knees and landed on his right knee. The employee sustained an amputation to the right leg below the knee.
An employee was passing through a building when she suffered an allergic reaction to a cinnamon air freshener. The employee began to feel dizzy and ill, ultimately becoming unresponsive. The employee was hospitalized.
An employee wearing a blasting hood was preparing to blast inside a tank. The line that supplies the hood with breathing air was plugged into an argon line. The employee breathed the argon gas and fell. The employee was hospitalized for argon poisoning.
An employee was preparing a pump for maintenance. When the employee removed a cover, chemicals were released into the air. The employee was exposed to hydrogen sulfide and methyl mercaptan and was hospitalized.
The injured employee was standing behind a table. She jumped out to scare another employee, but tripped and fell on the tile floor, injuring her right ankle/foot. She was hospitalized with a dislocated ankle that required surgery.
An employee was installing insulation in a wall when she tripped on a hole (12" deep) and fell, hitting her head on the concrete floor. The employee sustained fractures to her leg and wrist, and lacerations to her head. The employee was hospitalized.
An employee was loading a 4-inch wooden door into a pickup truck when he felt a pop in his right side behind his shoulder blade. He was hospitalized later that day and underwent surgery, having suffered a collapsed right lung.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.