Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

Chicago Aerosol, LLC

Part of occupant s body caught between vehicle and other object in nonroadway transport incident · Soreness, pain, hurt-nonspecified injury

Federal OSHA recorded a severe workplace injury at Chicago Aerosol, LLC, 1300 E. North Street, COAL CITY, ILLINOIS 60416 on — Soreness, pain, hurt-nonspecified injury, affecting the ankle(s).

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An employee was operating a forklift. The employee's foot was wedged between the forklift and racking, causing an ankle injury.

Hospitalized Ankle(s) Forklift, order picker, platform truck-powered

Chicago Aerosol, LLC

On June 5, 2021, an employee was attempting to fix the check-weigher on a line and the chain pulled their left glove into the chain and sprocket resulting in a partial amputation of the left index fingertip.

Chicago Aerosol, LLC.

An employee was walking near the entry of a building when she slipped, fell, and struck her head. She was hospitalized.

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UNFI

An employee was on a double-end rider in an aisle selecting product when his left leg was pinned between the rack and rider.

Royal Oak Recycling - Pittsburgh, LLC

An employee was using a forklift to load a tractor trailer when the forklift skidded into a wall. The employee sustained an arm fracture.

Dollar General - Perishable Distribution Center

An employee was training on an rolling container carrier on the dry, non-frozen storage side of the distribution center. She made a turn around the end cap and her right foot struck the rail protecting the endcap racking. The employee's foot was fractured.

DLV Hamptons Management LLC

An employee was a passenger in a utility vehicle that was driving up a hill on a wooded trail. As the vehicle made a right turn, three fingers on the employee's right hand were caught against a tree and fractured.

DG Fresh Distribution AL, LLC

An employee was operating a forklift when his left leg was caught between the forklift and a bollard resulting in a broken leg.

Calvary Industries Inc

An employee was walking on a sidewalk and stubbed his toe on an elevated portion of concrete, causing him to trip and fall. The employee's right knee was dislocated.

Sharp International Services, LLC

An employee was removing a hose from a chemical tank after filling the tank with hexamethylenediamine (HMD). He checked the line to ensure that the hose was clear, then disconnected the hose at the connection. Residual chemical sprayed onto his face, causing a second-degree burn. He was hospitalized.

Borealis Compounds, Inc.

Two employees were moving a railcar (plastic pellet hopper car) using a mobile railcar mover. One employee was the engineer in control of the railcar mover and the injured employee was a switchman. The railcar mover went forward and the hopper railcar struck the injured employee, resulting in a severe crushing injury to the employee's right arm.

Aurorium, LLC

An employee was opening a filter housing in the potassium chloride production area and got sprayed with a hot solution of potassium chloride brine. The employee sustained thermal burns to their right hand and legs.

Polymer Solutions Group, LLC

An employee was performing maintenance on a guillotine cutter machine. As the employee was placing a pin in the machine, his left middle fingertip was caught, resulting in a partial amputation to the finger. The machine was not locked out at the time.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.