Fall onto or against object on same level, n.e.c. · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at TOKAI CARBON, 3931 CARBON PLANT RD., OZARK, ARKANSAS 72949
on — Amputations, affecting the finger(s), fingernail(s), n.e.c..
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Final narrative
On September 15, 2021, an employee was trying to collect machined dust from the auger area of a machine. While in the small trench containing the auger, the employee slipped. His right hand was caught in the auger and severely injured. All five fingers were medically amputated. The machine was not locked out/tagged out at the time.
An employee was operating a manipulator (a piece of equipment used to lift a 50- to 100-pound connecting pin). The employee's right ring finger was caught between the manipulator's handlebar and a metal workstation desk; the fingertip was amputated.
An employee was on a two-step ladder performing cleaning activities in the de-oiler machine. The employee fell back and his right arm was caught in the equipment, resulting in a right forearm fracture that required surgery.
An employee was changing an insert in the tool head of a CNC machine. The employee had stepped up approximately 28 inches onto the door track of the machine. When the employee went to step back down to the floor, they lost balance and fell backward onto a rack of metal parts. The employee sustained a compression fracture to the spine.
An employee was packaging steel coils on a turntable. As he walked across the turntable, he slipped and fell onto a coil. His left bicep was lacerated by the slit edge of a coil.
An employee was monitoring a lumber-stacking machine when they slipped and fell into an unbanded bundle of lumber. The outer row of lumber then fell on their left leg, fracturing their leg and ankle.
An employee was responding to a maintenance call about a snake outside a building. As the employee tried to kill the rattlesnake, it bit the employee twice. The employee was hospitalized.
An employee was in the warehouse helping to troubleshoot a bagging machine. The machine's anvil activated and the employee's left middle finger was crushed by the bottom sealing bar. The fingertip was medically amputated at the last joint.
An employee was accessing a rotary airlock to clean it out when their fingers were caught by the star valve as it was rotating. The employee sustained amputations of their left middle and ring fingers.
An employee was setting up for operations on a centerless plunge grinder. The machine's cutting wheel lacerated the top of the employee's right hand. The employee was hospitalized.
An employee was loading a machine with powder when the machine activated, the punch came down, and their right hand was caught. The employee's fingers were amputated.
An employee was operating an ironworker (steel punching/shearing) machine. A piece of the tooling broke off and struck the employee's neck; a fragment was lodged in his neck. The employee was hospitalized and required surgery.
On October 25, 2025, an employee was stringing up a new reel of tire tread on a machine. The employee pulled a 6-inch tail and proceeded to spool up the liner. As the machine was jogged to begin the liner wrapping process, the liner caught the employee's glove and pulled their right arm into the liner, causing a fracture to the arm.
An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.
On October 5, 2025, an employee was pulling a pressure washer hose when it it disconnected from the cooker. The employee was struck by jets of high-pressure water, resulting in lacerations to their left thigh requiring surgery. The employee was hospitalized.