Caught in running equipment or machinery during regular operation · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Excel Industries, Inc., 200 S. Ridge Road, HESSTON, KANSAS 67062
on — Amputations, affecting the finger(s), fingernail(s), unspecified.
Final narrative
An employee was using a forklift to empty a hopper when her finger was pinched between the hopper container and the forks, resulting in an amputation.
HospitalizedAmputationFinger(s), fingernail(s), unspecifiedForklift, order picker, platform truck-powered
An employee was forming parts on a hydraulic press brake. The material being formed rotated and crushed the employee's thumb between the material and the press brake frame. The employee's right thumb tip was amputated.
An employee standing adjacent to the process to affix a tag to a wood crate was struck with the stapler nail from another co-worker as they assembled the wood crate using a pneumatic stapler. The nail struck the left side of his chest under his arm.
An employee was sharpening peeler blades when their shirt was caught in the grinding wheel. The employee sustained tendon damage and a crushed right hand.
An employee was preparing to cut lumber on a panel saw when the clamp engaged and caught the employee's left middle finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 333112)
At 12:55 p.m. on October 8, 2025, a pneumatic cylinder press was activated while an employee's hand was resting on it. The moving shaft and top portion of the machine descended, catching the employee's right middle finger and amputating the fingertip (without bone loss).
An employee had been providing lawncare service and was driving back to the main facility when he experienced severe cramping due to heat stress. The employee was hospitalized for dehydration.
At about 5:15 p.m. on June 14, 2025, an employee was using a walk-behind mower to mow middle islands along a road. A support truck with an arrow board sign was following behind to control traffic. The truck lurched forward and struck the employee from behind, pinning the employee against the mower. The employee suffered a fractured hip, a right iliac wing fracture, right femoral nerve damage, and puncture wounds to the right leg. The employee was hospitalized.
A welder in the fabrication shop was straightening a wheel tab with a hammer and struck his left hand. The employee was hospitalized with a fractured hand.
A sprayer boom assembly fell off a sawhorse when the C-clamp was removed and it struck an employee. The employee suffered a separated collarbone and three broken ribs.
An employee was working to remove a product blockage from a piece of equipment. The employee was struck by a metal bar near the deck of the pin mixer equipment and sustained blunt force trauma to the torso.
An employee was moving a rack onto a lower conveyor in the south heat treat area when their finger got caught between the part tray and the rollers, resulting in a fingertip fracture and amputation.
An employee was climbing a ladder to get on top of the breakroom. The ladder slipped, causing him to fall to the ground. The employee sustained fractures to his upper back, left foot, and ankle.
Two employees were removing a circuit breaker. The injured employee was using wrenches in the removal process. One of the wrenches contacted an adjacent door, resulting in an arc flash. The employee suffered burns to their neck, face, and ear, as well as momentary vision loss due to the flash.
An employee bent over to pick up a rubber mat from the ground. When he grabbed the corner of the mat, a rattlesnake hidden under it bit his left middle finger near the first knuckle. He was hospitalized.