Plastipak Packaging, Inc.

On July 31, 2024, two employees were working to raise a base mold into its position on a blow molding machine. The injured employee lifted up on the base mold with his right hand and was holding the support when a second employee used a metal bar to lift the base into its fully-raised position. The injured employee's fingers were caught between the base support and the mold-holding unit resulting in the amputation of their right ring fingertip.

An employee was troubleshooting a loose chain on a conveyor belt when their left index finger was pulled into a sprocket and the fingertip was amputated.

On September 8, 2022, an employee was installing the top rail on a guardrail system. The employee's right index finger was pinched between the guardrail and a post, resulting in a fingertip amputation.

On June 14, 2022, an employee was adjusting the height of the work table on the box strapper. The employee loosened the bolts on the carriage and had their left hand resting in the area beneath the unit. The table dropped, resulting in distal tip amputations to their middle and ring fingers.

While taking a level reading from a silo, an employee stepped out and slipped on a mixture of condensation and mud. The employee fell to the ground and sustained three broken ankle bones.

An employee was laying out a 2-by-4 for railing on a second floor. The employee fell backward through an opening and landed on a concrete floor about 9.5 feet below, suffering broken vertebrae.

An employee was fixing plaster on a wall when they fell approximately 10 feet through a stair opening.

An employee was a spotter for a trap door that was being tested prior to a show. The trap door activated and the employee fell approximately 8 feet onto stunt mats that were covering the floor below. The employee sustained a fractured right shoulder, a dislocated right ankle, and a sprained left ankle.

An employee was moving a robot when they fell approximately 9 feet through a catwalk hole and landed on the floor. The employee sustained a head injury.

An employee was working in the attic of a modular home. As he was attaching a 2x4, the employee fell 9 feet through the ceiling to the ground. He sustained a fracture near the spinal cord.

An employee was watching as a technician worked with a machine. The machine's parts were manually moved while the employee's hand was inside the machine, and his fingertip was amputated. The incident took place during a training activity.

On October 14, 2025, an employee was on a step platform showing another employee the support bracket for a blow pin assembly on a blow molding machine that needed repaired. The blow pin assembly came up and pinched the injured employee's right middle finger, resulting in a broken finger and a laceration to the top of the hand.

On August 22, 2025, an employee was helping to move a 700-pound compressor cylinder cap head into position to slide down the bolt holes onto the bottom half of the cylinder. When a bolt hole aligned, his left index fingertip was caught in it. The cap came down and amputated the fingertip.

A maintenance employee was working on a conveyor when his thumb was caught in the chain/sprocket area causing an amputation to the thumb tip. The machine was running at the time of the incident.

On March 20, 2025, at approximately 11:02 AM, an employee was shrink wrapping a pallet when he lost his balance and fell to ground. The employee sustained a hip and leg injury that required hospitalization and surgery.

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.