105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Plastipak Packaging, Inc.

Contact with objects and equipment, unspecified · Amputations

Federal OSHA recorded a severe workplace injury at Plastipak Packaging, Inc., 3310 W Springfield Ave, CHAMPAIGN, ILLINOIS 61822 on — Amputations, affecting the fingertip(s).

On September 8, 2022, an employee was installing the top rail on a guardrail system. The employee's right index finger was pinched between the guardrail and a post, resulting in a fingertip amputation.

Amputation Fingertip(s) Guardrails, road dividers

Plastipak Packaging, Inc.

On July 31, 2024, two employees were working to raise a base mold into its position on a blow molding machine. The injured employee lifted up on the base mold with his right hand and was holding the support when a second employee used a metal bar to lift the base into its fully-raised position. The injured employee's fingers were caught between the base support and the mold-holding unit resulting in the amputation of their right ring fingertip.

Plastipak Packaging, Inc.

An employee was troubleshooting a loose chain on a conveyor belt when their left index finger was pulled into a sprocket and the fingertip was amputated.

Plastipak Packaging, Inc.

On June 14, 2022, an employee was adjusting the height of the work table on the box strapper. The employee loosened the bolts on the carriage and had their left hand resting in the area beneath the unit. The table dropped, resulting in distal tip amputations to their middle and ring fingers.

Plastipak Packaging, Inc.

An employee was doing maintenance work in a tunnel under a production line. The employee fell approximately 9 feet through an open manhole, landed on the concrete level below, and suffered neck and back injuries.

PLASTIPAK PACKAGING, INC.

While taking a level reading from a silo, an employee stepped out and slipped on a mixture of condensation and mud. The employee fell to the ground and sustained three broken ankle bones.

View Plastipak Packaging, Inc.'s full OSHA safety record →

NorAm Drilling Company

An employee was assisting with pipe on a drilling rig. The slips came down and landed on the employee's left foot fracturing four metatarsals.

Stalworth Underground LLC

Two employees were struck by the rotary table of a drilling rig while installing caisson. Employee 1 suffered multiple fractures, internal injuries, and head trauma. Employee 2 suffered multiple fractures, internal injuries, spinal injury, and head trauma.

National Park Service U.S. Department of the Interior

Employees were felling hazard trees. The injured employee was conducting 'bucking' operations to saw a tree from the road when the tree kicked-back, pinning him against the ground and fracturing his left femur. The employee was hospitalized and required surgery.

HT Energy LLC

An employee was greasing tongs on a work-over rig. The tongs lacerated one of the employee's fingers.

TKM BENGARD FARMS, LLC

An employee was chaining a vehicle when he had to change tools and the compressor. As the compressor was being charged, the employee stepped near the vehicle to make sure the compressor was attached. Then, he instructed a co-worker to lower the compressor. His right hand was on the compressor and under the chain, causing his ring finger to be crushed.

DimcoGray Corporation

An employee was operating a drill and tap machine. He was placing a part with his right hand and removing a part coming in on the left side. He saw a part that was crooked and went to straighten it. The machine clamped down on his left index finger, degloving the top part of the finger and resulting in a partial amputation.

Greatmats.com Corporation

An employee was performing maintenance on a roll cutting machine in a warehouse. The employee was removing excess grease from the bearings when the machine's chain caught their right index finger. The fingertip was amputated by the chain and sprocket.

Shumard Corporation

During fiberglass work, an employee mixed a methyl ethyl ketone peroxide (MEKP) catalyst with a cobalt chemical that they thought was a dye. A chemical reaction occurred, resulting in an explosion. The employee sustained second-degree burns on his back and a blister on his right arm.

Toledo Molding & Die, Inc.

An employee was walking when she tripped over a box on the ground and fell. The employee was hospitalized with a severe dislocation to the hip and leg that required surgery.

United Window & Door Manufacturing, Inc.

An employee was cutting material on a straight saw when the blade lacerated her right index finger. The employee was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.