105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Smithfield Foods, Inc.

Caught in running equipment or machinery during maintenance, cleaning · Amputations

Federal OSHA recorded a severe workplace injury at Smithfield Foods, Inc., 410 Kirk Road, SAINT CHARLES, ILLINOIS 60174 on — Amputations, affecting the fingertip(s).

A mechanic was troubleshooting a metal detector reject valve when the ball valve activated and amputated the middle and ring fingertips on their right hand.

Hospitalized Amputation Fingertip(s) Food and beverage processing machinery-specialized, n.e.c.

Smithfield Foods, Inc.

An employee was operating a packaging machine and went to unjam some plastic. Her left hand contacted the cutting blades resulting in a partial amputation to the middle fingertip. A guard was in place at the time.

Smithfield Foods Inc.

An employee was putting a pipe back together and was setting up equipment prior to start of production. The air valve was turned on and the employee's left thumb was partially amputated by the butterfly spindle inside the pipe.

SMITHFIELD FOODS INC

An employee was replacing a roller on a belt press. They were pushing the roller when it fell out of alignment and crushed their left hand resulting in partial amputation of the little finger.

Smithfield Foods, Inc.

An employee was working in the prepack department in the chorizo area when a contractor performing work in the area cut into an anhydrous ammonia line. The employee inhaled ammonia gas, resulting in injury to the lungs and eyes. The employee was hospitalized.

Smithfield Foods, Inc.

An employee was working in the smoked meats department operating a machine that clips and holds the ham before smoking. A tote used to catch bindery emulsion from the machine was full and moved out from under the workstation. The employee later tripped over the tote and fell to the floor, sustaining a left femur fracture that required hospitalization and surgery.

View Smithfield Foods, Inc.'s full OSHA safety record →

DGS Import, LLC

An employee was changing a saw blade when the saw machine activated. The employee's left ring and little fingers were amputated.

Millennium Mat Company

An employee was clearing a jam from the label cutting machine when their left middle finger was partially amputated.

Bauer Foundation Corp.

Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.

Guggisberg Cheese, Inc.

An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.

Alsco Inc.

An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.

Tyson Prepared Foods Inc

An employee was painting a wall. They fell down three steps and landed on a plastic mop bucket and the floor. The employee was hospitalized with fractures to their right arm and right hip, and required surgery.

Wonton Food Inc

An employee was using an electric jack to load a pallet onto a truck when he was struck from behind by a forklift, resulting in a laceration to his right leg.

Hearthside Food Solutions, LLC

An employee was performing maintenance on a tray packer. They put a piece of cardboard down onto the belt of the tray packer and stood on the belt. The belt started, causing the employee to lose balance and fall approximately 2 feet. The employee was hospitalized with a fractured ankle and required surgery.

Robert's Precut Vegetables

An employee was adding cilantro to the dicing machine when it became jammed. While clearing the jam, the blade amputated approximately 1/2" to 3/4" of his right middle finger.

Garden-Fresh Foods, Inc.

An employee was cleaning and sanitizing a mixer when the machine was activated. The employee's hand was caught in the machine and he sustained the amputation of his right hand. The employee was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.