DHL Supply Chain

An employee was standing at the back of a powered industrial truck (PIT), entering information into the vehicle-mounted computer. Another PIT passed by him carrying a double-stacked rack. The rack pinned his right leg against his own PIT. His leg was fractured and he was hospitalized, requiring surgery.

At about 2:30 a.m. on August 30, 2025, a DHL employee was operating a reach truck in a warehouse. The truck drove into the elevated forks of another, parked reach truck, and the employee suffered a broken left tibia. The employee was hospitalized, requiring surgery.

On June 26, 2025, an employee was using a broom to manually release an electric dock lock at the inbound dock and fell less than 4 feet out the dock door. Her right foot and ankle impacted the concrete ground, causing an ankle fracture.

An employee was troubleshooting the superstack machine. Their right index finger became caught between the strap and anchor of the machine when the strap was tensioned, resulting in a fingertip amputation.

An employee was using a standing forklift to store two pallets in an upper location and was lowering them into the final position when the upper pallet containing tires became unstable. The employee exited the forklift to adjust the pallet when it fell and the tires struck the employee. The employee sustained a fractured tibia.

An employee was walking to a customer's door to deliver a package when they tripped on uneven pavement and fell to the ground. The employee sustained a hip fracture.

An employee was leaving work for the day when he tripped over mulch and fell to the ground. He was hospitalized with a fractured hip.

An employee was walking on the sidewalk toward the front entrance of the building to start her work shift. She tripped over uneven pavement and fell onto the concrete sidewalk. The employee was hospitalized with a fractured left hip and a sprained left knee.

An employee was walking into work through a doorway when she tripped on the door sill and fell to the floor, fracturing her humerus.

An employee was leaving for lunch. The wheel of her knee scooter struck a divot in the floor which caused her to fall into a metal rack. The employee sustained a broken right shoulder.

An employee was replacing a tire on a wheelbarrow when the tire exploded. The employee sustained fractures to his right hand and an abrasion to the right side of his face. The employee was hospitalized and required surgery on his right hand.

An employee was guiding a customer's automobile onto the alignment rack when the vehicle drove over the rack and pinned the employee against the alignment computer. The employee sustained a bruised left hand and a fractured left fibula and was hospitalized.

An employee was working on a cushion ring (steel). As they lifted the cushion ring with both hands to flip it up, the ring slid down and the employee's right middle fingertip was crushed between the ring and the work table. The employee was hospitalized with a fracture, and their right middle fingertip was amputated.

An employee was lifting a tire when he felt pain in his left shoulder. He was hospitalized with a shoulder strain and left pneumothorax.

An employee was returning to their truck after collecting a check for a delivery of tires. As they were shutting the door on the back of their box truck they were struck by an electric all-terrain vehicle that was being serviced, resulting in a fractured left ankle, fractured elbow with bone through the skin, and fractured pelvis.

An employee was helping to lift the grating from a floor draining system when the grating slipped and landed on his hand, resulting in the amputation of his right middle finger at the first joint.

A casting machine jammed. An employee's hand was caught in the machine, where a belt line caught and amputated the tip of his finger.

During a workshop meeting in a hotel, an employee heard a drilling noise, so he walked outside to see what it was. An explosion occurred (possible gas line) and his face, ear, and hair were burned. He also fell and sustained a pelvic fracture.

An employee slipped on condensation on a walkway in a parking garage. She fell and suffered a closed fracture to the neck of the left femur.

An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.