105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

XPO Logistics Freight, Inc.

Pedestrian vehicular incident, n.e.c. · Fractures

Federal OSHA recorded a severe workplace injury at XPO Logistics Freight, Inc., 7220 CCX Road, RIVERTON, ILLINOIS 62561 on — Fractures, affecting the multiple body parts, n.e.c..

At about 8:15 a.m. on September 9, 2022, an employee was guiding a forklift inside a trailer as it moved a 1,084-pound skid of freight. The freight fell onto the employee, who suffered fractures to the ribs, collarbone, and shoulder.

Hospitalized Multiple body parts, n.e.c. Forklift, order picker, platform truck-powered

XPO Logistics Freight Inc.

An employee finished loading a trailer and needed a strap to secure the freight. He drove his forklift down the dock to the next sector to get a strap from another trailer. He picked up the strap and was driving back to the loaded trailer when the strap got caught under the forklift's tires. The strap was pulled from his hand and skin was removed from his right arm. He also sustained a contusion and an open wound down his right arm and wrist. The employee was hospitalized.

XPO Logistics Freight Inc.

An employee was exiting his trailer after cleaning the inside of it. As he stepped off the back of the trailer, he fell to the ground and sustained a broken left wrist.

XPO Logistics Freight, Inc

An employee opened and closed his trailer's roll-up door and sustained a hernia.

XPO Logistics Freight Inc.

An employee and a customer were pulling a pallet of auto parts from a truck. The employee lost his grip on the pallet and fell from the pickup truck to the ground below, resulting in a broken left hip.

XPO Logistics Freight Inc

An employee was unloading product on a pallet from a tractor trailer. The employee was using a sling because there was no loading dock at the establishment. While using the sling to pull the pallet to the back of the trailer, the pallet failed and the employee fell from the trailer to the ground. The employee sustained five broken ribs, a fractured right orbital bone, and a broken nose.

View XPO Logistics Freight, Inc.'s full OSHA safety record →

Sunpro Motorized Awnings and Screens

Two employees were walking through the warehouse behind a forklift that was moving pallets of 30-foot metal bottom bars. When the forklift reversed, the top of the forklift struck a box of metal bottom bars on top of racking, causing the box to fall and strike the two employees. They were both taken to the hospital; one employee was treated and released without being admitted. The other employee was hospitalized with a fractured left orbital bone and an injured right knee.

New Wave Energy Services

The injured employee was spray painting lay flat shipping reels while another employee was picking up the reels with a telehandler after they were painted. The telehandler bumped a reel, causing other reels to fall. The injured employee was caught between the reels, resulting in broken left femur.

CAVO Broadband Communications, LLC

An employee was installing an aerial drop cable across a roadway. The employee was on a ladder positioned against a telephone pole. Cable had been installed on one side of the roadway. The employee was making the connection to the pole on the opposite side of the roadway when a box truck contacted the cable, causing the employee to fall onto the grass of the customer's yard. The employee sustained broken ribs and was hospitalized.

Indorama Ventures Sustainable Recycling, LLC

An employee was performing routine housekeeping duties when a bale of plastic bottles slid off the forks of a forklift that was backing out of a trailer. The bale struck the employee, pushing her into another machine. The employee suffered a fractured rib and punctured lung.

Phoenix Wood Products, LLC.

An employee was using a 4-by-4 to straighten a pack of wood. A forklift nudged the 4-by-4, which caused the employee's right hand to be caught between it and the pack of wood. The employee suffered a partial amputation to the right ring finger.

Estes Express Lines

An employee was inside a trailer, loading freight, when their leg was caught in shrink wrap. The employee fell, resulting in a fracture to their right thigh bone, which required surgery.

XPO

An employee was lowering a safe stack beam inside a trailer. The beam released, causing the employee to fall back and strike his head on the trailer floor. He was hospitalized with a brain bleed and a concussion.

Midwest Motor Express, Inc.

An employee fell from a dock to ground level (less than 4 feet) and broke their tibia/knee.

Fedex Freight Inc.

An employee was rolling up the landing gear on his trailer when the handle began to unwind and struck his face, fracturing his jaw. The employee was hospitalized and required surgery.

FirstFleet, Inc.

On August 20, 2025, an employee was exiting a commercial tractor from the driver's side door when they fell to the ground, resulting in a fractured left ankle.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.