105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

DeKalb Forge Company

Caught in or compressed by equipment or objects, unspecified · Amputations

Federal OSHA recorded a severe workplace injury at DeKalb Forge Company, 1801 PLEASANT STREET, DEKALB, ILLINOIS 60115 on — Amputations, affecting the finger(s), fingernail(s), unspecified.

An employee was loading a die insert into a CNC machine. The die insert hit the side of the CNC machine and the magnetic hoist released the die insert, partially amputating the employee's right little finger.

Amputation Finger(s), fingernail(s), unspecified Metal, woodworking, and special material machinery, unspecified

DEKALB FORGE COMPANY

An employee was helping a forging hammer operator and was attempting to release a part lodged inside the hammer. The employee's hand tool became caught inside the point of operation and broke when the machine cycled. A piece of the hand tool ejected and struck the employee, breaking bones and lacerating the employee's leg. The employee was hospitalized for surgery.

View DeKalb Forge Company's full OSHA safety record →

N. S. Giles Foundations, Inc.

An employee was changing mud cups in the hopper cylinders of a concrete pump truck. The cylinders moved and three of the employees fingers were amputated.

Weld Mech, Inc.

An employee was standing on the rig floor next to a polishing unit. His hand was placed on the polishing unit when the pump was lowered, resulting in amputation of their right thumb, ring, and middle fingertips.

Axium Packaging LLC

An employee was using air to blow out the air wash to the blender and grinder station. As the employee reached to verify that the air wash was clean, the unit pinched and amputated their fingertip.

PanTerra Energy

An employee was retrieving a lost drill pipe with a lifting bail when their left thumb got pinched between the table and handle of the lifting bail while trying to re-thread the pipe to lift it out. The employee suffered an amputation to the left thumb.

Graphic Packaging International

An employee was removing a core chuck from a stationary roll when their right ring finger was pinched between the chuck and the roll. The employee's fingertip was amputated.

Liberty Forge, Inc.

An employee was riding on the side of a forklift. He stepped off the forklift and was struck by the back end of the forklift as it turned to the right. The forklift's back tire ran over his leg, resulting in an amputation. The employee was hospitalized.

Southern Heat Exchanger Corp

An employee was loading a nozzle, weighing approximately 500 pounds, onto a positioner. The stainless steel nozzle slipped off the positioner and struck the employee's right leg. The employee's right tibia was fractured and their left knee was bruised.

Wyman Gordon Forgings Cleveland

An employee was preparing a hammer and dies for operation. The ram prop was inserted in the hammer to secure the ram. While the employee went to apply grease to the die shim in the hammer, the ram moved downward. The motion dislodged the prop, causing the ram to drop and crush the employee's right hand and forearm. The employee sustained amputations to their hand and arm and was hospitalized.

Specialty Ring Products, Inc.

An employee was doing a tool changeover on a table mill and changing the mandrel. His hands were on both wrenches with his right thumb was between the two wrenches as he worked to unlock the mandrel. The wrenches came together, crushing his thumb. The employee was hospitalized with a partial amputation of the thumb.

TSK Partners

An employee was helping to remove tooling that was stuck in a forging press (a full-revolution mechanical power press). The press cycled, resulting in partial amputations to two fingers on his left hand.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.