NUCOR-YAMATO STEEL, Inc.

A caster operator was removing a safety blank while wearing heavy welding gloves to insert a smaller nozzle in a casting tundish holding molten steel. The blank fell onto the top of the shroud, causing the molten steel to splatter onto his flame-resistant clothing and metatarsal safety boots. He suffered second- and third-degree burns to his lower legs and feet.

An employee was descending a fixed ladder after installing a thermocouple for a reheat furnace when he missed the bottom rung, lost his balance, and fell to the floor. He fractured his right femur and required hospitalization.

An employee was on a two-step ladder performing cleaning activities in the de-oiler machine. The employee fell back and his right arm was caught in the equipment, resulting in a right forearm fracture that required surgery.

An employee was changing an insert in the tool head of a CNC machine. The employee had stepped up approximately 28 inches onto the door track of the machine. When the employee went to step back down to the floor, they lost balance and fell backward onto a rack of metal parts. The employee sustained a compression fracture to the spine.

An employee was packaging steel coils on a turntable. As he walked across the turntable, he slipped and fell onto a coil. His left bicep was lacerated by the slit edge of a coil.

An employee was monitoring a lumber-stacking machine when they slipped and fell into an unbanded bundle of lumber. The outer row of lumber then fell on their left leg, fracturing their leg and ankle.

An employee was putting parts away in a warehouse. He tripped and fell into metal shelving, resulting in a broken arm.

An employee fell while entering the building. The employee was hospitalized with a fractured ankle and required surgery.

An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.

An employee was working to close a furnace door. The hydraulic mechanism that opens and closes the furnace door was non-operational and had been disconnected to allow the furnace door to be opened manually. As the employee was releasing the pins that held the door open, the door and the hydraulic cylinder fell, pinching their left hand between the hydraulic cylinder's base plate and the furnace. The employee suffered amputation of the little fingertip.

A rolling mill was shut down due to a cobble between two mill stands. The injured employee was cleaning the cobble from the delivery side of stand A, while another employee went to the control panel to move stand B and stand A moved instead. The injured employee's right thumb got caught between the delivery guide of stand A and the looper trough. The tip of his thumb required surgical amputation to the bone to allow for stitches.

An employee was helping another employee load stock material onto a press brake when the stock slipped. The injured employee's right index finger was caught between the press brake die and the stock, resulting in amputation at the first knuckle.

An employee was operating an ironworker (steel punching/shearing) machine. A piece of the tooling broke off and struck the employee's neck; a fragment was lodged in his neck. The employee was hospitalized and required surgery.

On October 25, 2025, an employee was stringing up a new reel of tire tread on a machine. The employee pulled a 6-inch tail and proceeded to spool up the liner. As the machine was jogged to begin the liner wrapping process, the liner caught the employee's glove and pulled their right arm into the liner, causing a fracture to the arm.

An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.

An employee was helping two other employees to push a pallet of tile on a loading dock. He suffered a broken fibula and was hospitalized.

On October 5, 2025, an employee was pulling a pressure washer hose when it it disconnected from the cooker. The employee was struck by jets of high-pressure water, resulting in lacerations to their left thigh requiring surgery. The employee was hospitalized.