Caught between rolling powered vehicle and other object · Fractures
At a glance
Federal OSHA recorded a severe workplace injury
at DHL Supply Chain, 360 Westar Boulevard, WESTERVILLE, OHIO 43082
on — Fractures, affecting the foot(feet) and leg(s), unspecified.
Final narrative
An employee was exiting their stand up forklift. As they stepped down from the vehicle, the control handle was engaged, causing the lift to move forward. The employee's left foot was then pinned between the angle iron that protects the battery stand and the forklift. They were hospitalized for multiple fractures and lacerations to the left foot and lower leg that required surgery.
HospitalizedFoot(feet) and leg(s), unspecifiedForklift, order picker, platform truck-powered
An employee was standing at the back of a powered industrial truck (PIT), entering information into the vehicle-mounted computer. Another PIT passed by him carrying a double-stacked rack. The rack pinned his right leg against his own PIT. His leg was fractured and he was hospitalized, requiring surgery.
At about 2:30 a.m. on August 30, 2025, a DHL employee was operating a reach truck in a warehouse. The truck drove into the elevated forks of another, parked reach truck, and the employee suffered a broken left tibia. The employee was hospitalized, requiring surgery.
On June 26, 2025, an employee was using a broom to manually release an electric dock lock at the inbound dock and fell less than 4 feet out the dock door. Her right foot and ankle impacted the concrete ground, causing an ankle fracture.
An employee was troubleshooting the superstack machine. Their right index finger became caught between the strap and anchor of the machine when the strap was tensioned, resulting in a fingertip amputation.
An employee was using a standing forklift to store two pallets in an upper location and was lowering them into the final position when the upper pallet containing tires became unstable. The employee exited the forklift to adjust the pallet when it fell and the tires struck the employee. The employee sustained a fractured tibia.
On December 13, 2023, an employee was operating a forklift. When they stepped off the forklift, it crushed their left foot between the lift and a racking system. The employee suffered a foot fracture that required hospitalization.
An employee was maneuvering a motorized pallet jack while standing in front of it. He became pinned between the pallet jack and a steel rack cross-beam, resulting in a contusion to his chest/back and a fractured rib.
An employee was stacking empty drums into a trailer. The employee then exited the trailer, using the forks of a forklift as a step. The forklift's parking brake failed, causing the forklift to move forward and pin the employee's right leg between the forklift and the trailer. The employee's right lower leg was crushed, resulting in a fracture and a laceration.
An employee had been spraying weeds behind a school. As he was leaving the field, the employee drove his truck up to the gate, got out, and opened the gate. The truck rolled forward and pinned him against the fence/gate. The gate then gave way and opened from the force of the truck. The employee's left index fingertip got caught in the fence/gate and was amputated.
An employee was using a walk-behind tugger to pull a grinder. The employee's left little finger was pinched between the handle of the tugger and the framework of a staircase. The employee's fingertip was amputated.
More severe injuries in this industry (NAICS 493190)
An employee was assisting with maintenance and servicing a conveyor that was making an unusual noise. The employee's right arm got caught in the conveyor between a belt and a roller. Their right hand and arm were crushed, resulting in amputation of the arm.
An employee was using a skid loader to clean an area of loose debris (straw shed). He was lowering the bucket when the arms/bucket of the skid loader pinned his feet against the step of the loader. The employee sustained fractures to both feet and was hospitalized.
A Merit Logistics employee was pushing an egg crate out of a trailer. While working to get it over the lip of the dock, she lost her footing. Crates fell on her, breaking her tibia.
An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.
An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.
An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.