Federal OSHA recorded a severe workplace injury
at New South Express, LLC, 249-B Clover Road, LINCOLN, ALABAMA 35096
on — Fractures, affecting the lower leg(s).
Final narrative
An employee parked and dismounted her tugger to connect a line of empty carts to the vehicle. Another tugger entered the area towing seven full carts. As the tugger began turning right, the last cart struck the final cart of the line the employee was connecting. Upon being struck, the line of empty carts pushed forward and the first cart in the line struck the employee's left leg, resulting in a tibial plateau fracture.
HospitalizedLower leg(s)Industrial vehicle, material hauling and transport-powered, n.e.c
After moving empty containers with a forklift, an employee began to travel forward in the forklift. While re-entering the main aisle, the left fork struck the roll cage of an oncoming forklift that was travelling in reverse. This caused the injured employee's forklift to tip over onto a guardrail. The upper rail of the guardrail entered the top of the forklift's roll cage, pinning the employee's legs against the seat. The employee sustained a fractured leg.
An employee was operating a forklift, reloading empty containers on a dock door. The trailer was pulled off the dock, causing the forklift to fall out of the trailer. The employee suffered fractured vertebrae.
A tugger pulling five carts stopped abruptly at an aisle, and the carts all tipped over. The racks in them dropped onto the floor and struck an employee, who suffered a broken femur and tibia.
An employee was scanning parts on a pull cart near a forklift when they were struck by the forklift as it was backing up, resulting in broken bones in their foot and ankle.
An employee was caught between a cart and a powered industrial vehicle while bending down. The vehicle's handle pinned the employee's left arm against the cart, breaking the arm and wrist.
Two employees were walking through the warehouse behind a forklift that was moving pallets of 30-foot metal bottom bars. When the forklift reversed, the top of the forklift struck a box of metal bottom bars on top of racking, causing the box to fall and strike the two employees. They were both taken to the hospital; one employee was treated and released without being admitted. The other employee was hospitalized with a fractured left orbital bone and an injured right knee.
The injured employee was spray painting lay flat shipping reels while another employee was picking up the reels with a telehandler after they were painted. The telehandler bumped a reel, causing other reels to fall. The injured employee was caught between the reels, resulting in broken left femur.
An employee was installing an aerial drop cable across a roadway. The employee was on a ladder positioned against a telephone pole. Cable had been installed on one side of the roadway. The employee was making the connection to the pole on the opposite side of the roadway when a box truck contacted the cable, causing the employee to fall onto the grass of the customer's yard. The employee sustained broken ribs and was hospitalized.
An employee was performing routine housekeeping duties when a bale of plastic bottles slid off the forks of a forklift that was backing out of a trailer. The bale struck the employee, pushing her into another machine. The employee suffered a fractured rib and punctured lung.
An employee was using a 4-by-4 to straighten a pack of wood. A forklift nudged the 4-by-4, which caused the employee's right hand to be caught between it and the pack of wood. The employee suffered a partial amputation to the right ring finger.
More severe injuries in this industry (NAICS 493110)
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was operating an extruder and performing a spool swap over from the right spindle to the left spindle. After rewiring the new spool, the employee's clothing got caught in the turning shaft when the left spindle started back up. The employee's left arm was pulled into the machine, resulting in a fractured humerus and lacerations to her triceps. She was hospitalized and required surgery.
An employee was resetting a warehouse racking system utilizing an order picker. They fell approximately 5 feet from the order picker to the concrete floor and sustained fractured ribs.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.