Federal OSHA recorded a severe workplace injury
at Rivian Automotive, LLC, 100 Rivian Motorway, NORMAL, ILLINOIS 61761
on — Soreness, pain, hurt-nonspecified injury, affecting the back, including spine, spinal cord, unspecified.
Final narrative
On September 25, 2023, an employee was working in the body department installing doors, hoods, and tailgates. The employee finished their shift and was hospitalized later that evening for a back injury.
HospitalizedBack, including spine, spinal cord, unspecifiedNonclassifiable
On March 19, 2024, an employee was performing maintenance on a press ram when their fingers got caught between the clinch nut and the press pinch point, resulting in a partial amputation to a finger on their left hand.
An employee was operating a forklift and turning into an aisle when his left foot contacted a structure. The employee sustained fractures to his left foot.
On September 21, 2023, at 6:00 a.m., an employee was speaking to a co-worker that was sitting in a tugger. The tugger accelerated, running over the injured employee's left foot and ankle, resulting in a fractured distal left tibia.
An employee was making a delivery and helping a forklift driver load pallets. The employee's fingers were pinched between the forklift blades and a pallet, resulting in partial amputation of the right little finger.
More severe injuries in this industry (NAICS 336111)
An employee was using a battery-powered torque tool to fasten a bolt. The tool was activated and the socket of the tool rotated and pulled in their gloved left hand. The employee sustained a left index fingertip amputation.
An employee was inspecting a casted part that weighed 330 pounds. The part fell from a lift assist onto the employee, striking his upper right arm and head. He suffered burns to the upper right arm and was hospitalized.
On June 4, 2025, an employee was skimming molten aluminum when it dripped down from the skimming spoon onto the employee's left pant leg, burning the top of their left foot. The employee was hospitalized and required surgery.
On June 3, 2025, the injured employee was setting a mold with a co-worker when the mold was displaced and caught their right hand against the stop block. The employee sustained a fracture and partial amputation of their middle finger.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.