Fire, unspecified · Third or fourth degree heat (thermal) burns
At a glance
Federal OSHA recorded a severe workplace injury
at M&G Polymers USA, LLC, 27610 Huntington Road, APPLE GROVE, WEST VIRGINIA 25502
on — Third or fourth degree heat (thermal) burns, affecting the whole body.
Final narrative
An employee was under a railcar cleaning up dust with a vacuum hose. The hose caused a spark that caused a flash fire that ignited the employee's clothing. The employee sustained second- and third-degree burns over 83% of his body.
An employee was cleaning out a piece of equipment prior to restarting. The palletizer noise dampening lid dropped on the employee's right thumb after the shock absorber failed resulting in amputation of the thumb.
On January 14, 2015, an employee was pinned between a 4,000 lb motor and the wall of an elevator, when the motor and cart slid from the forks of the truck. The employee suffered a fracture to the right femur.
An employee was performing oversight for the welding of a pipeline launcher door on a construction project. Two welders were performing arc welding, one on the interior diameter of the pipeline launcher door, and the other on the outside diameter of the launcher door when a flash fire occurred. The injured employee sustained first- and second-degree burns to the face, neck, back, and hands.
While on a scissor lift, an employee was grinding a steel pipe. Sparks from the grinder ignited some nearby rags that had been used to apply coating treatments to the pipe. This fire subsequently ignited the employee's clothing. The employee sustained burns to approximately 46% of their body and was hospitalized.
An employee was working in an area where another company was also working. The other company's employees were using an electric hydraulic pump to remove the bolts of the frac valve. The wiring of the torque wrench and pump unit were then charred and a flash fire occurred. The employee sustained second-degree burns to their face and neck.
On October 17, 2023, an employee was at a sink while using a solvent to unclog a vacuum trap dip tube that contained solids from pinacolborane distillation. During this process, the sink caught on fire and the solvent bottle containing tert-butyl methyl ether fell into the burning sink. The employee attempted to remove the solvent bottle which also caught on fire and suffered burns to their neck and left hand.
An employee was hand tightening bolts at the manway of a vertical tank at an oil and gas site. The employee hooked up the plumbing and hatch to the tank. They had begun to install a rubber seal around the hatch when a flash fire occurred. The employee sustained a burn to the face and third degree burns to the left arm requiring hospitalization.
More severe injuries in this industry (NAICS 325199)
Two employees were lifting a roll of steel poly bar (50 inches and approximately 150 pounds) from ground level to a height of 4 feet at the 66-inch rubber calendar. One employee dropped the roll, resulting in the poly bar contacting the injured employee's right knee. The employee was hospitalized with fractured right patella.
Employees were loading a 295-pound transformer onto a pickup truck using a forklift. The injured employee was acting as the spotter. The transformer hit the tailgate of the pickup truck and the spotter's right hand was struck by the transformer, resulting in amputation of the ring fingertip.
An employee was wearing full PPE while emptying a 55-gallon drum of phosphorus pentoxide and fainted, collapsing and striking their head against the ground. The employee was hospitalized and it is likely that heat caused by wearing full body PPE contributed to fainting.
An employee was troubleshooting a plug in the super-absorbent polymer line. The employee opened an inspection port and their right hand was caught in a rotary valve, resulting in the amputation of four fingers between the knuckle and the first joint.
An employee was conducting a quality control measure by taking a chemical sample for lab analysis. When the employee was opening the sample point, it broke off and crude 2-Ethylhexyl thioglycolate (EHTG) shot out at 265 degrees, and it covered the employee's legs and right arm and splashed the right side of their face. The employee was hospitalized with first- and second-degree burns to their right thigh, lower right knee, inner left thigh, and upper left forearm.
An employee was conducting routine maintenance on a mixer. New lid pins had been installed, and the employee was rotating by hand to ensure they had been installed correctly. The employee's left middle finger was caught between the lid and top of a pin. The momentum from the mixer continued, causing a crushing injury to the finger. The employee underwent a medical amputation from the top knuckle to the tip of the finger.
An employee was climbing down a 15-foot multipurpose ladder. The employee fell about 8 feet, landing on the concrete floor and the ladder itself. The employee suffered several injuries, all on the right side: broken ribs, a broken sternum, a broken temporal bone, broken shoulder, multiple fractures to the cheekbone, and a brain bleed.
An employee was rolling up the landing gear on his trailer when the handle began to unwind and struck his face, fracturing his jaw. The employee was hospitalized and required surgery.