Collision between a moving and standing vehicle, nonroadway · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at DHL Supply Chain, 5 True Temper Dr., CARLISLE, PENNSYLVANIA 17015
on — Amputations, affecting the toes(s), toenail(s).
Final narrative
An employee was turning a standup forklift into an aisle when the vehicle contacted another stationary forklift. The employee's left foot got caught between the two forklifts, resulting in amputations of the big, second, and middle toes.
HospitalizedAmputationToes(s), toenail(s)Forklift, order picker, platform truck-powered
An employee was standing at the back of a powered industrial truck (PIT), entering information into the vehicle-mounted computer. Another PIT passed by him carrying a double-stacked rack. The rack pinned his right leg against his own PIT. His leg was fractured and he was hospitalized, requiring surgery.
At about 2:30 a.m. on August 30, 2025, a DHL employee was operating a reach truck in a warehouse. The truck drove into the elevated forks of another, parked reach truck, and the employee suffered a broken left tibia. The employee was hospitalized, requiring surgery.
On June 26, 2025, an employee was using a broom to manually release an electric dock lock at the inbound dock and fell less than 4 feet out the dock door. Her right foot and ankle impacted the concrete ground, causing an ankle fracture.
An employee was troubleshooting the superstack machine. Their right index finger became caught between the strap and anchor of the machine when the strap was tensioned, resulting in a fingertip amputation.
An employee was using a standing forklift to store two pallets in an upper location and was lowering them into the final position when the upper pallet containing tires became unstable. The employee exited the forklift to adjust the pallet when it fell and the tires struck the employee. The employee sustained a fractured tibia.
An employee was riding on a powered pallet jack near a sewer drain. The pallet jack hit a dip near the sewer drain, and the employee s left foot hit a clamp truck parked in a charging station. He suffered a cut to the big toe, as well as fractures in the toe and the foot.
An employee went to step off material handling equipment to grab their jacket when the throttle of the vehicle engaged. The vehicle reversed and the employee's left foot was crushed between two material handlers, resulting in a fracture.
An employee was working at a height of approximately 20 feet and was standing outside his forklift's basket attachment. His forklift was struck by another forklift, causing the employee to fall to the warehouse floor below. The employee sustained facial injuries, broke two ribs and an arm, and also suffered a head injury. The employee was wearing a harness at the time but it was not connected to an anchor point.
On November 8, 2023, an employee was operating a stand-up pallet jack in the warehouse. As he was backing up, the pallet jack struck the basket of a parked aerial lift. His right ankle became caught between the pallet jack and the aerial lift basket resulting in a fractured ankle.
On October 26, 2023, at approximately 12:00 PM, an employee operating a four wheeler was on their way to an off-property break location. The employee stopped the four wheeler near the administrative office to allow a log truck to exit the property. The log truck backed up, and the employee's left ankle was caught between the log truck trailer and the four wheeler, resulting in a fracture and laceration.
More severe injuries in this industry (NAICS 541614)
An employee was operating a rider pallet jack when it struck a stand-up forklift. The forks struck both of the employee's ankles, resulting in hospitalization.
An employee was working to repair a machine with a broken metal stopper. She removed the stopper and used a roll of tape to temporarily secure it. While she was moving it back into place to fix the machine, the residual pressure of the plastic pallets forced the stopper down, resulting in her right thumb becoming stuck between two metal parts. The thumb was amputated.
An employee was changing the battery on his forklift. He removed the forklift's battery plate and exited the battery machine alignment track. The shift lead then went to retrieve a new battery. The employee entered the battery machine alignment track again to unplug the charging cable. The battery changing equipment proceeded forward and pinned the employee against the forklift. The employee was hospitalized with two fractured ribs.
An employee took a picture of the seal and license plate on a delivery truck after loading. The truck then reversed back to the dock and pinned the injured employee against the dock. The employee sustained an abdominal fracture.
An employee was using a hook tool to pull a pallet onto the lift gate of a tractor trailer. The hook detached from the underside of the pallet, causing the employee to fall backward off the lift gate. The employee landed on the concrete parking lot about 5 feet below, suffering fractures to the skull and two thoracic vertebrae.
An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.
An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.
An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.
An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.