Caught or wedged between objects nonrunning · Amputations involving bone loss
At a glance
Federal OSHA recorded a severe workplace injury
at Crystal Finishing Systems, Inc., 880 South View Drive, MOSINEE, WISCONSIN 54455
on — Amputations involving bone loss, affecting the Other finger(s) n.e.c..
Final narrative
On May 8, 2024, at approximately 2:30 AM, two team members were retrieving a plate that popped out of the head puller/stretcher of an extrusion press and were putting it back into place using a crowbar and a small piece of aluminum. When the plate shifted back into place, the injured employee's right index finger was pinched under the plate and amputated.
Amputation Other finger(s) n.e.c. Extruding machinery
More severe injuries at Crystal Finishing Systems, Inc.
An employee was walking when she tripped over a basket sensor and reached for a nearby chain-link fence to brace herself. The employee's right middle finger became caught on the fencing causing an amputation to the finger that resulted in hospitalization and surgery.
An employee was working in the extrusion department helping another employee remove a stuck ball of aluminum from the rollers of the roll-out table. The hot aluminum ball fell from the table and pinned the employee's leg against the table, resulting in second-and-third-degree burns to the employee's thigh and stomach.
An aluminum extrusion became stuck while it was being pulled out onto the table from a press. While trying to free it, an employee was struck by the puller as it retracted back home to the press area. The employee suffered a broken rib, a punctured lung, and abrasions. The machine was not locked out/tagged out at the time.
An employee was a passenger in a golf cart when he fell out of the golf cart as it turned to enter the facility. He tried to gain his footing but fell backwards onto the concrete, hitting his head on the pavement. He suffered a skull fracture and subdermal hematoma.
An employee had been fastening a wooden splash guard to the backside of a cleaning table in the Caustic Room using a power drill. He began to have trouble breathing and felt ill. The employee was hospitalized.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was diagnosing the lack of flow of product to a powder bin. The employee removed the rotary star valve below the bin. While he was reinstalling the valve, his right middle finger was crushed between its shaft and its housing. The finger was partially amputated.
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.
An employee was conducting routine maintenance on a mixer. New lid pins had been installed, and the employee was rotating by hand to ensure they had been installed correctly. The employee's left middle finger was caught between the lid and top of a pin. The momentum from the mixer continued, causing a crushing injury to the finger. The employee underwent a medical amputation from the top knuckle to the tip of the finger.
More severe injuries in this industry (NAICS 332812)
An employee was cutting steel channels from a hanging rack that was being supported by a forklift. When they were finished, the forklift started moving the rack out of the area and a piece of material snagged one of the rack legs, causing the rack to tilt backward. The rack slipped off the forklift and struck the employee on his right side/lower back. He sustained a fractured pelvis and was hospitalized.
An employee was working to remove waste wire between two boat rack/spreader bars (10 feet in length, 8 inches wide, and 16 inches tall, with a center lifting point for a crane hook) in the hanging department. One boat rack was leaning on another boat rack. The employee reached between the boat racks to move the leaning boat rack and remove the waste wire. The leaning boat rack shifted and the employee's left index finger was pinched between the two racks (weighing approximately 600 pounds each). The employee sustained an abrasive amputation of the left index fingertip from the nailbed up.
An employee was performing maintenance on a coating machine and the belt cover guard was removed to repair the belt. The moving belt caught the employee's fingers and pulled them between the belts, injuring three fingers on the employee's left hand. The fingernails were removed from their little and middle fingers. The ring finger was amputated at the first knuckle.
An employee was stacking steel grating. The grating moved and their right ring finger got caught between grating. The last digit of the ring finger was amputated.
The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.
An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.
An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.