105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

United Refining Company

Struck by discharged object or substance · Soreness, swelling, inflammation

Federal OSHA recorded a severe workplace injury at United Refining Company, 15 Bradley Street, WARREN, PENNSYLVANIA 16365 on — Soreness, swelling, inflammation, affecting the Hand(s), finger(s) unspecified.

An employee was troubleshooting a hydraulic hose he had just replaced on a railroad tugger to make sure it wasn't leaking when the base of his right index and middle fingers were exposed to high pressure hydraulic fluid from the leak. The pressurized fluid punctured his skin and he sustained inflammation from his hand up into his upper arm. The employee was hospitalized and required surgery.

Hospitalized Hand(s), finger(s) unspecified Lubricating fluids

United Refining Company

An employee was transferring water from the frac tank/settling tank to another tank. The transfer continued until sludge built up in the pipe. The employee then had to clear the sludge from the pipe. The employee blew the line out using nitrogen, at 40 to 50-pounds, then heard a leak coming from a cam-lock connection. The employee was securing the broken cam-lock mechanism when a plug shot out of the pipe and broke the employee's finger. The employee was hospitalized for surgery.

United Refining Company

While working in the Rigger Shop, an employee was using channel lock pliers to disconnect two pieces of pipe that were bolted together. The pipe was raised by a crane. When the top bolt was removed, a portion of the pipe was pulled upward, and the other portion fell to floor. The employee's finger was pinched between lower handle of pliers and the portion of pipe supported by the crane. The employee suffered an amputation to his left ring finger.

United Refining Company

Employees were performing maintenance on a fertilizer truck loading arm when the spring tensioner released, allowing the arm to drop and strike an employee who was offering guidance and observing the work. The employee was struck on the head and knocked down.

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TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.

First Environmental, Inc.

An employee was working to assess the operation of a high-pressure water nozzle. The water system was activated and the employee was cut by high pressure water on his left hand where the palm meets the wrist. The employee was hospitalized.

American Industrial Services

An employee's left bicep was lacerated by high-pressure water during water blasting operations. The employee was hospitalized.

Johnson Industrial Coatings, LLC.

On October 5, 2025, an employee was pulling a pressure washer hose when it it disconnected from the cooker. The employee was struck by jets of high-pressure water, resulting in lacerations to their left thigh requiring surgery. The employee was hospitalized.

Tanksco, Inc.

An employee was sandblasting paint from a water tower when the blasting media sprayed across their forearm, resulting in an elbow injury that required hospitalization.

poet bio refining of macon

An employee was ascending an 8-foot aluminum extension ladder to access and replace a hypochlorite pump located on top of a 7-foot chemical tank. When he reached approximately 5 feet on the ladder, the ladder shifted and twisted to the right. The employee fell from the ladder and landed on his right side. The employee sustained a compound fracture to his right leg just above the ankle, dislocation of his shoulder, and a torn rotator cuff. The employee was hospitalized.

Phillips 66 Company dba Phillips 66 Refinery Wood River

An employee was taking a butane gas sample as part of the hydrocarbon refining process. A component disconnected and the butane ignited, resulting in first- and second-degree burns to the employee's forearms and to their face, including their cheeks, chin, and neck.

CITGO Petroleum Corp Lemont Refinery

An employee was driving a carry deck/small crane when its boom made contact with an overhead support beam. The employee was jostled in the cab and suffered a concussion.

NuGen Energy, LLC

An employee was inventorying hammer mill screens when the screens fell on the employee. The employee sustained a laceration to their leg requiring hospitalization.

Bechtel Energy Headquarters

An ironworker was maneuvering a mobile elevated work platform (MEWP) into position to install a structural beam. The employee was pinned between another structural steel beam that was already installed and the MEWP control box cover. The employee was hospitalized with a laceration to their lip, dislodged teeth, and a fractured jaw.

Main Line Clinical Labs

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

Ardent Mills

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

Zimmerman & Herr

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

McAneny Brothers, Inc.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

Metz Culinary Management LLC

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.