Struck by running powered equipment during maintenance, cleaning, testing · Amputations involving bone loss
At a glance
Federal OSHA recorded a severe workplace injury
at Dal-Tile Corporation, 359 Clay Rd., SUNNYVALE, TEXAS 75182
on — Amputations involving bone loss, affecting the Other finger(s) n.e.c..
Final narrative
A maintenance technician was replacing a conveyor drive belt on a machine and suffered amputations to two digits on their left hand.
Amputation Other finger(s) n.e.c. Conveyors belt, slot, chain
An employee was removing a jammed ceramic tile from the stacker line and broke the jammed tile with another tile. The tile shattered and a sharp piece remained stuck on the belt, lacerating his arm. The employee sustained a severe laceration above the wrist and nerve damage that required surgery.
An employee was clearing debris from under a box turner. The air cylinder that activated the machine retracted and caught the tip of the employee's left index finger against the conveyor bed. The bone in the finger was fractured and the last 3/8 inch of the finger was amputated.
An employee was adjusting a chain on a press dryer. The employee's right middle and ring fingers were caught in the chain and sprocket, and the fingertips were amputated.
A temporary employee turned off a planer machine, opened the housing, and began clearing a jam. The machine's spinning blade caught his right hand and degloved the index finger.
An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
More severe injuries in this industry (NAICS 327120)
An employee was operating a transfer car when it stopped moving. He noticed that a brick had fallen and jammed. When he went to remove the brick with a shovel, the car started moving and caught his left foot against the pit's concrete wall. He suffered a fracture and lacerations to the lower left leg.
On July 2, 2025, an employee was walking to a building through a shed used to store dirt and went to climb a 45-inch pile of loose clay material when they tripped and fell forward. The employee sustained a dislocated right ankle, torn ligaments, a fractured tibia, and sprains to the right ankle and leg. The employee was hospitalized.
An employee was operating a stationary masonry saw, cutting faces from bricks for sample boards. The saw blade lacerated the employee's right forearm and the employee was hospitalized, requiring surgery.
An employee was removing a jammed ceramic tile from the stacker line and broke the jammed tile with another tile. The tile shattered and a sharp piece remained stuck on the belt, lacerating his arm. The employee sustained a severe laceration above the wrist and nerve damage that required surgery.
An employee was removing debris/material from the door of the mixer when their right hand was caught in the auger of the mixer. The employee sustained right index and middle finger amputations from the paddle of the mixer.
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.