105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

BASF Corporation

Exposure through intact tissue · Traumatic injuries or exposures unspecified

Federal OSHA recorded a severe workplace injury at BASF Corporation, 9800 Kellner Road SW, HUNTSVILLE, ALABAMA 35824 on — Traumatic injuries or exposures unspecified, affecting the Other multiple ear(s), facial locations.

An employee was working with a chemical solution when they were sprayed in the face and eyes by a solution of highly concentrated palladium nitrate. The employee sustained injuries to their face and eyes.

Hospitalized Other multiple ear(s), facial locations Nonflammable liquids and solids n.e.c.

BASF Corporation

An employee was troubleshooting a plug in the super-absorbent polymer line. The employee opened an inspection port and their right hand was caught in a rotary valve, resulting in the amputation of four fingers between the knuckle and the first joint.

BASF Corporation

An employee was cleaning a piece of lab equipment and amputated his right index fingertip.

BASF Corporation

An employee was loosening a hose from a rail car when the hose splashed sulfuric acid on the employee, causing chemical burns to the shoulder.

BASF Corporation

An employee was using a laser to align two pulleys. As he moved from being on one knee to standing, he placed his left hand on a free-wheeling V-belt near the pulley. The belt moved and pinched his finger in an upper nip point at the pulley, resulting in a partial amputation of the left index finger.

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Sharp International Services, LLC

An employee was removing a hose from a chemical tank after filling the tank with hexamethylenediamine (HMD). He checked the line to ensure that the hose was clear, then disconnected the hose at the connection. Residual chemical sprayed onto his face, causing a second-degree burn. He was hospitalized.

PCI Nitrogen, LLC

A shipping/receiving operator was working on a loading rack, loading a railcar. A 2-inch discharge cap failed and released pressure along with sulfuric acid from the railcar. The acid sprayed onto the employee, who suffered burns to the chest and the lower facial area. The employee was hospitalized.

American Equipment Systems, LLC

An employee was pressure washing truck scales when they were splashed with water and an unknown chemical on their leg and immediately experienced a burning sensation. The employee was hospitalized with a chemical burn and required surgery.

Innovative Chemical Technologies

An employee was on a ladder disconnecting a 1-inch hose, known to have last carried acrylic acid that had been drained. When the hose was disconnected, residual acid dripped onto the employee's shoulder/arm area, causing a second-degree chemical burn.

Pen Gulf, Inc.

Employees were removing scaffolding that was used to repair an ion exchange tank. The line was undergoing the regen process when a piece of scaffold struck a PVC pipe that transported hydrochloric acid (HCl). The injured employee was placing material inside a scaffold rack when he was sprayed in the face with HCl and sustained chemical burns to his eyes, face, chest, right arm, and left leg.

ILJIN USA Corporation

An employee was changing out the sensor wire on a sensor cap press. The machine actuated after the sensor was replaced, resulting in the amputation of the employee's left little finger.

Global Enterprises

A temporary employee was working on a plastic extrusion machine. The employee's left index finger got caught between the rotary gears, resulting an amputation to the finger.

Envirotech Vehicles, LLC

An employee in the warehouse area was operating a semi-automated machine and noticed that the machine was not operating properly. He went to use a paper towel to clean the main rollers and his left hand was caught by the rollers. Two fingers were crushed.

Flex-N-Gate Texas, LLC

An employee was walking to collect trash from a box at a work cell parts stand. A leg of the stand caught the employee's foot, causing the employee to lose balance, fall to the floor, and suffer a broken left elbow.

Mobis Alabama, LLC

An employee's leg became entangled in a printer power cord. As she stepped backward, she got hung up and fell. She landed on her right side and suffered a broken right hip.

Sysco Gulf Coast, LLC

An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.

Norflex, Inc.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

Ampler Pizza II LLC

An employee was shot in the leg with a pistol during an altercation with two people who had entered the store without permission.

Birdsong Corporation

An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.

Pilgrims

An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.