Exposure to harmful substance multiple routes of exposure · Effects of poison, toxic, or allergenic exposure unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Lightstone Generation LLC, 7397 State Route 7 N, CHESHIRE, OHIO 45620
on — Effects of poison, toxic, or allergenic exposure unspecified, affecting the BODY SYSTEMS .
Final narrative
An employee was working to unplug a 1.5-inch hydrated lime injection nozzle and disconnected a flexible hose at a camlock fitting to access the nozzle. When the line cleared, the hydrated lime released the blockage and blew into the employee's face. The employee ingested and inhaled hydrated lime (a respiratory irritant) and was hospitalized.
An employee was removing contaminants from a low point drain on an ammonia line through a hose and into a container of water. A release of pressure from the end of the hose exposed the employee to anhydrous ammonia, resulting in chemical burns to his face, arm, and chest as well as ammonia inhalation. He was hospitalized.
An employee was performing a maintenance test of a hydraulic component (case drain overheat switch) that involved disconnecting the hose/switch. Hydraulic fluid began leaking and the employee went to reconnect the hose/switch but fire-resistant hydraulic fluid sprayed the employee's face, eyes, and mouth. The employee ingested some of the hydraulic fluid.
An employee was performing preventative maintenance on a tanker trailer. He moved a hose for an inspection date and residual liquid toluene diisocyanate (TDI) came out of the hose and onto the employee's face, eyes, and hands. He was hospitalized with breathing issues.
An employee was changing out a hose on a chemical tote. The fitting for the tote disengaged and the employee was exposed to peracetic acid that caused chemical burns and respiratory distress.
An employee was operating a press. A billet was uneven as it entered the loader; it hit the ram and then sheared off a hydraulic line, which sprayed hydraulic fluid into the employee's mouth and was ingested. The fluid was ignited, and the fireball caught the employee's hair on fire and he sustained first-degree burns to his forehead and hand. Ingestion of the fluid and inhalation of the fumes affected the employee's airway. He was hospitalized.
More severe injuries in this industry (NAICS 221118)
An employee was operating a dump truck when the trailer door swung and pinched the employee's right middle fingertip underneath the nailbed, resulting in an amputation.
An employee was attaching a turnbuckle to an auger. The turnbuckle slipped and the employee's left thumb was pinched between the turnbuckle and the auger resulting in a partial amputation of left thumb.
An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.
An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.
An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.