105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Merit Logistics, LLC

Struck by rolling powered vehicle or machinery · Fractures

Federal OSHA recorded a severe workplace injury at Merit Logistics, LLC, 6000 North Noah Drive, SAXONBURG, PENNSYLVANIA 16056 on — Fractures , affecting the Foot(feet) and leg(s) n.e.c..

An employee stepped off a tugger while it was still moving and it pinned their right leg and left foot against a metal wall under the dock control panel. The employee was hospitalized with fractures to their leg and foot and required surgery.

Hospitalized Foot(feet) and leg(s) n.e.c. Industrial carrier powered

Merit Logistics, LLC

A Merit Logistics employee was pushing an egg crate out of a trailer. While working to get it over the lip of the dock, she lost her footing. Crates fell on her, breaking her tibia.

Merit Logistics, LLC

An employee operating a stand-up forklift was going through the roll-up door and reaching for the string to open the door. His hand was crushed and fractured between the forklift and a pole.

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East Penn Manufacturing Company

An employee was walking/moving a walkie (material handling equipment) when it struck and fractured their right leg. The employee was hospitalized.

Americas Auto Auction Group

An employee was was exiting a car they were detailing when a malfunction caused it to move. The employee was pinned between the car door and a pole, suffering a lower left leg fracture and crushing injuries.

POI Aviation Incorporated

An employee was operating a tug that had been re-tagged due to faulty brakes. As the employee approached the designated parking area, he slowed the tug using the clutch and then exited the tug. He went to stop the tug from colliding with a concrete wall when his right ankle became caught between the tug and a parking stall barrier. He sustained a fractured ankle and was hospitalized.

Merit Logistics

An employee was on a tugger. He was backing up to pick up a stack of pallets. While aligning the tugger with the pallets, his left leg was caught and broken between the tugger and a storage rack.

Heartland Coca-Cola Bottling Company LLC

An employee was operating an electric pallet jack. While standing beside the equipment, the pallet jack lurched forward, pinning the employee's leg against racking. The employee was hospitalized with a fractured right ankle.

McLane/Midwest, Inc.

An employee was operating a rider pallet jack when it struck a stand-up forklift. The forks struck both of the employee's ankles, resulting in hospitalization.

Micro Star Quality Services

An employee was working to repair a machine with a broken metal stopper. She removed the stopper and used a roll of tape to temporarily secure it. While she was moving it back into place to fix the machine, the residual pressure of the plastic pallets forced the stopper down, resulting in her right thumb becoming stuck between two metal parts. The thumb was amputated.

DHL, INC.

An employee was changing the battery on his forklift. He removed the forklift's battery plate and exited the battery machine alignment track. The shift lead then went to retrieve a new battery. The employee entered the battery machine alignment track again to unplug the charging cable. The battery changing equipment proceeded forward and pinned the employee against the forklift. The employee was hospitalized with two fractured ribs.

Uniuni Logistics Inc.

An employee took a picture of the seal and license plate on a delivery truck after loading. The truck then reversed back to the dock and pinned the injured employee against the dock. The employee sustained an abdominal fracture.

Martin Brower Distribution Center

An employee was using a hook tool to pull a pallet onto the lift gate of a tractor trailer. The hook detached from the underside of the pallet, causing the employee to fall backward off the lift gate. The employee landed on the concrete parking lot about 5 feet below, suffering fractures to the skull and two thoracic vertebrae.

Main Line Clinical Labs

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

Ardent Mills

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

Zimmerman & Herr

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

McAneny Brothers, Inc.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

Metz Culinary Management LLC

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.