105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Merit Logistics

Struck by rolling powered vehicle or machinery · Fractures

Federal OSHA recorded a severe workplace injury at Merit Logistics, 1 Aldi Dr., DWIGHT, ILLINOIS 60420 on — Fractures , affecting the Leg(s) unspecified.

An employee was on a tugger. He was backing up to pick up a stack of pallets. While aligning the tugger with the pallets, his left leg was caught and broken between the tugger and a storage rack.

Hospitalized Leg(s) unspecified Pallet jack riding

Merit Logistics

An employee was standing on a skid plate or slip plate when it amputated most of his big toe and part of his second toe.

Merit Logistics

An employee was securing the dock locks on a trailer when the trailer moved, causing the employee to slip and get caught between the trailer and the dock. The trailer then rolled back and caused a crushing injury to the employee's head.

View Merit Logistics's full OSHA safety record →

East Penn Manufacturing Company

An employee was walking/moving a walkie (material handling equipment) when it struck and fractured their right leg. The employee was hospitalized.

Americas Auto Auction Group

An employee was was exiting a car they were detailing when a malfunction caused it to move. The employee was pinned between the car door and a pole, suffering a lower left leg fracture and crushing injuries.

POI Aviation Incorporated

An employee was operating a tug that had been re-tagged due to faulty brakes. As the employee approached the designated parking area, he slowed the tug using the clutch and then exited the tug. He went to stop the tug from colliding with a concrete wall when his right ankle became caught between the tug and a parking stall barrier. He sustained a fractured ankle and was hospitalized.

Heartland Coca-Cola Bottling Company LLC

An employee was operating an electric pallet jack. While standing beside the equipment, the pallet jack lurched forward, pinning the employee's leg against racking. The employee was hospitalized with a fractured right ankle.

Rapid Redi-Mix LLC.

An employee backed their concrete truck into place to begin unloading it into a concrete pump unit. He exited the vehicle, and went to the rear to unload. When he began unloading, the truck rolled backward and pinned him against the pump unit. The employee sustained fractures to their pelvis, both femurs, both tibias and fibulas, and their left ankle.

McLane/Midwest, Inc.

An employee was operating a rider pallet jack when it struck a stand-up forklift. The forks struck both of the employee's ankles, resulting in hospitalization.

Micro Star Quality Services

An employee was working to repair a machine with a broken metal stopper. She removed the stopper and used a roll of tape to temporarily secure it. While she was moving it back into place to fix the machine, the residual pressure of the plastic pallets forced the stopper down, resulting in her right thumb becoming stuck between two metal parts. The thumb was amputated.

DHL, INC.

An employee was changing the battery on his forklift. He removed the forklift's battery plate and exited the battery machine alignment track. The shift lead then went to retrieve a new battery. The employee entered the battery machine alignment track again to unplug the charging cable. The battery changing equipment proceeded forward and pinned the employee against the forklift. The employee was hospitalized with two fractured ribs.

Uniuni Logistics Inc.

An employee took a picture of the seal and license plate on a delivery truck after loading. The truck then reversed back to the dock and pinned the injured employee against the dock. The employee sustained an abdominal fracture.

Martin Brower Distribution Center

An employee was using a hook tool to pull a pallet onto the lift gate of a tractor trailer. The hook detached from the underside of the pallet, causing the employee to fall backward off the lift gate. The employee landed on the concrete parking lot about 5 feet below, suffering fractures to the skull and two thoracic vertebrae.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.