Struck by rolling powered vehicle or machinery · Fractures
At a glance
Federal OSHA recorded a severe workplace injury
at Merit Logistics, 1 Aldi Dr., DWIGHT, ILLINOIS 60420
on — Fractures , affecting the Leg(s) unspecified.
Final narrative
An employee was on a tugger. He was backing up to pick up a stack of pallets. While aligning the tugger with the pallets, his left leg was caught and broken between the tugger and a storage rack.
Hospitalized Leg(s) unspecified Pallet jack riding
An employee was securing the dock locks on a trailer when the trailer moved, causing the employee to slip and get caught between the trailer and the dock. The trailer then rolled back and caused a crushing injury to the employee's head.
An employee was was exiting a car they were detailing when a malfunction caused it to move. The employee was pinned between the car door and a pole, suffering a lower left leg fracture and crushing injuries.
An employee was operating a tug that had been re-tagged due to faulty brakes. As the employee approached the designated parking area, he slowed the tug using the clutch and then exited the tug. He went to stop the tug from colliding with a concrete wall when his right ankle became caught between the tug and a parking stall barrier. He sustained a fractured ankle and was hospitalized.
An employee was operating an electric pallet jack. While standing beside the equipment, the pallet jack lurched forward, pinning the employee's leg against racking. The employee was hospitalized with a fractured right ankle.
An employee backed their concrete truck into place to begin unloading it into a concrete pump unit. He exited the vehicle, and went to the rear to unload. When he began unloading, the truck rolled backward and pinned him against the pump unit. The employee sustained fractures to their pelvis, both femurs, both tibias and fibulas, and their left ankle.
More severe injuries in this industry (NAICS 541614)
An employee was operating a rider pallet jack when it struck a stand-up forklift. The forks struck both of the employee's ankles, resulting in hospitalization.
An employee was working to repair a machine with a broken metal stopper. She removed the stopper and used a roll of tape to temporarily secure it. While she was moving it back into place to fix the machine, the residual pressure of the plastic pallets forced the stopper down, resulting in her right thumb becoming stuck between two metal parts. The thumb was amputated.
An employee was changing the battery on his forklift. He removed the forklift's battery plate and exited the battery machine alignment track. The shift lead then went to retrieve a new battery. The employee entered the battery machine alignment track again to unplug the charging cable. The battery changing equipment proceeded forward and pinned the employee against the forklift. The employee was hospitalized with two fractured ribs.
An employee took a picture of the seal and license plate on a delivery truck after loading. The truck then reversed back to the dock and pinned the injured employee against the dock. The employee sustained an abdominal fracture.
An employee was using a hook tool to pull a pallet onto the lift gate of a tractor trailer. The hook detached from the underside of the pallet, causing the employee to fall backward off the lift gate. The employee landed on the concrete parking lot about 5 feet below, suffering fractures to the skull and two thoracic vertebrae.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.