105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Visual Pak Companies dba American Blending & Filling

Struck by running powered equipment during maintenance, cleaning, testing · Amputations, avulsions, enucleations unspecified

Federal OSHA recorded a severe workplace injury at Visual Pak Companies dba American Blending & Filling, 3505 Birchwood Drive, WAUKEGAN, ILLINOIS 60085 on — Amputations, avulsions, enucleations unspecified, affecting the Finger or thumb tip(s), nail(s).

An employee was cleaning a centrifugal pump. As he was cleaning a nozzle, his hand was caught in the inlet of the pump. He suffered a partial fingertip amputation.

Amputation Finger or thumb tip(s), nail(s) Pumps except oil well

Visual Pak Companies dba American Blending & Filling

An employee was attempting to adjust the weights on a production line when her right index finger got stuck between two moving parts, resulting in a fingertip amputation. The machine was in operation at the time.

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Envelope Seal Insulation, Inc

An employee was inspecting a generator whose radiator was leaking. He slipped, and a fan blade in the generator amputated his thumb and index finger.

CFL USA, LLC

A temporary employee turned off a planer machine, opened the housing, and began clearing a jam. The machine's spinning blade caught his right hand and degloved the index finger.

Bull Moose Tube

An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.

US Battery Manufacturing Company, Inc

A casting machine jammed. An employee's hand was caught in the machine, where a belt line caught and amputated the tip of his finger.

Sargento Foods Inc

A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.

Tri-Tech Laboratories

An employee was using an electric pallet jack to retrieve a chemical tote from a staging lane. He inserted the pallet jack under the tote and began to back up. After moving backward for approximately 15 feet, the employee tripped on a collapsible tote. As he fell, the pallet jack ran over his left foot. His ankle was lacerated and his foot was fractured.

John Paul Mitchell Systems Inc

An employee was installing network infrastructure at a client's distribution center. He was transporting a box measuring approximately 23 inches by 12 inches to a truck yard and walking along a narrow path adjacent to a trench that measured approximately 5.5 to 6 feet deep, 10 to 12 feet long, and 18 to 24 inches wide. Gravel on the path shifted beneath the employee's foot, causing him to lose balance and fall into the trench. He landed on his left side and struck a 4-inch PVC conduit pipe located at the bottom of the trench. The employee was hospitalized with fractures to his fourth, fifth, and sixth ribs on the left side.

Tri-Tech Labratories

An employee mixed sodium hydroxide pellets into a 55-gallon drum of hot water. A chemical reaction occurred and mixture splashed out of the drum, causing burns to the employee's face and neck. Personal protective equipment was not in place at the time.

Clean Control Corporation - Stephenville Plant

A line leader was crouched down observing the chain and sprocket on a carpet filling machine for maintenance or repair when another employee got his right index finger caught between the chain and sprocket. Skin and the fingernail were removed and the employee required surgical amputation of the fingertip to the first knuckle.

Chanel, Inc.

An employee was walking across the breakroom floor, slipped, and fell. Her head struck the countertop and her shoulder hit the cabinets. She sustained a concussion.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.