Exposure through intact tissue · Burns, corrosions, electrical injuries unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Sasol Chemicals (USA) LLC, 1914 Haden Rd, HOUSTON, TEXAS 77015
on — Burns, corrosions, electrical injuries unspecified, affecting the Multiple body parts n.e.c..
Final narrative
On May 16, 2025, at approximately 2:00 PM, an employee was disconnecting a pressurized railcar load hose. The chemical (xylenol) inside the hose fell onto the employee, causing second-degree burns to his upper chest, both arms, and both legs. The employee was hospitalized.
Hospitalized Multiple body parts n.e.c. Flammable and combustible liquids and solids unspecified
An employee was disconnecting a rail car loading arm when Meta-Para-Cresol (M-P-99) splashed on him, causing chemical burns to his face, back, arms, and legs.
An employee was removing a hose from a chemical tank after filling the tank with hexamethylenediamine (HMD). He checked the line to ensure that the hose was clear, then disconnected the hose at the connection. Residual chemical sprayed onto his face, causing a second-degree burn. He was hospitalized.
A shipping/receiving operator was working on a loading rack, loading a railcar. A 2-inch discharge cap failed and released pressure along with sulfuric acid from the railcar. The acid sprayed onto the employee, who suffered burns to the chest and the lower facial area. The employee was hospitalized.
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An employee was on a ladder disconnecting a 1-inch hose, known to have last carried acrylic acid that had been drained. When the hose was disconnected, residual acid dripped onto the employee's shoulder/arm area, causing a second-degree chemical burn.
Employees were removing scaffolding that was used to repair an ion exchange tank. The line was undergoing the regen process when a piece of scaffold struck a PVC pipe that transported hydrochloric acid (HCl). The injured employee was placing material inside a scaffold rack when he was sprayed in the face with HCl and sustained chemical burns to his eyes, face, chest, right arm, and left leg.
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