105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Regal Rexnord LLC in McAllen Texas

Struck by running powered equipment during maintenance, cleaning, testing · Amputations, avulsions, enucleations unspecified

Federal OSHA recorded a severe workplace injury at Regal Rexnord LLC in McAllen Texas, 6801 South Bentsen Road, MCALLEN, TEXAS 78503 on — Amputations, avulsions, enucleations unspecified, affecting the Finger or thumb tip(s), nail(s).

An employee was adjusting the oscillator pressure injector on a die-cast machine when his right thumb contacted the adjustment handle. The machine oscillated and closed on his right thumb. The tip of the thumb was pinched and amputated between the die and the handle.

Amputation Finger or thumb tip(s), nail(s) Casting machinery

Envelope Seal Insulation, Inc

An employee was inspecting a generator whose radiator was leaking. He slipped, and a fan blade in the generator amputated his thumb and index finger.

CFL USA, LLC

A temporary employee turned off a planer machine, opened the housing, and began clearing a jam. The machine's spinning blade caught his right hand and degloved the index finger.

Bull Moose Tube

An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.

US Battery Manufacturing Company, Inc

A casting machine jammed. An employee's hand was caught in the machine, where a belt line caught and amputated the tip of his finger.

Sargento Foods Inc

A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.

Nemak USA, Inc.

An employee in the melt department was getting ready to put a recirculation pump into the pump housing area. He first put the pump in a cabinet to warm it up to avoid thermal shock. It shifted and the cold refractory contacted the hot metal. Molten metal contacted the employee, resulting in third-degree burns between their knee(s) and ankle(s). The employee was wearing some personal protective equipment (PPE) at the time but this was breached by the molten metal.

R.C.M. Industries, Inc. dba Aallied Die Casting Company of Illinois

On May 15, 2025, an employee was assisting with troubleshooting an issue with a die in a die casting machine. While unjamming the machine, the employee's finger was caught between a section of the die and a wooden spacer. The employee's left middle fingertip was amputated.

Whitehead Die Casting Company

An employee was checking the die casting machine when the cavity access door closed behind him and the employee sustained eight fractured ribs. The employee was hospitalized.

Pace Industries, LLC

An employee was using a vertical band saw to cut a piece of square metal tubing when their left hand contacted the saw blade and their middle finger was amputated.

Apex Aluminum Die Casting Co., Inc.

An employee was preparing to load a truck. They opened the dock door and were putting the dock plate in place, using their foot to push the plate down. The employee tripped and their right hand became caught in the hinge of the dock plate. Their middle and ring fingertips were amputated.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.