Explosion of pressure vessel, piping, or tire · Amputations, avulsions, enucleations unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Alloy Welding, Inc., 14105 2 Mile Rd, FRANKSVILLE, WISCONSIN 53126
on — Amputations, avulsions, enucleations unspecified, affecting the Finger or thumb tip(s), nail(s).
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Final narrative
An employee was using a grinding/cutting tool to cut samples from inside a high-pressure processing cylinder. He was cutting samples to provide to the manufacturer due to cracks in the cylinder. The employee had cut and removed a sample from the smaller cracked side of the cylinder and then moved to the more significantly cracked side of the cylinder to cut a larger sample. He was making his final cut when the metal exploded. A piece of metal from the cylinder struck his left wrist, resulting in a laceration. The employee also suffered a broken left arm, a laceration to his right hand, and a fingertip amputation on the right hand. The employee was hospitalized.
HospitalizedAmputation Finger or thumb tip(s), nail(s) Pressurized containers unspecified
An employee was conducting torching operations using oxygen and propane to cut metal beams within the recycling laydown area. The employee used a hose with an air chuck connection to fill up the yard pickup truck's back tire with oxygen. The tire blew up which caused the oxygen to ignite. The employee sustained fractures, internal injuries, burns, and lacerations.
An employee was replacing a tire on a wheelbarrow when the tire exploded. The employee sustained fractures to his right hand and an abrasion to the right side of his face. The employee was hospitalized and required surgery on his right hand.
An employee was checking the pressure gauge on a unit from a step stool. As he was stepping down, the ball valve ruptured and grazed the side of his left hand. The employee was hospitalized with an injury to the hand near the thumb and required surgery.
A mechanic was changing out an air spring on a concrete mixer truck cab. The air spring was receiving higher air pressure than it was designed to use, because of a faulty level check valve. This increased pressure caused the air spring to burst. Its top portion separated and struck the employee's left forearm, causing a laceration and fracture. The employee was hospitalized, requiring surgery.
An employee was hydro testing and pressurizing a pipe when it blew. The lid struck the employee, causing a gash to his elbow and injury to his abdominal area that required surgery.
More severe injuries in this industry (NAICS 333992)
An employee was moving metal out of a cart. He had removed one piece and was working to move another when the metal shifted. His right ring finger was crushed between the two pieces, and he suffered a partial amputation to the finger pad at the tip.
An employee was at the loading dock working to manually move an oversized load off of a pallet that was sitting on another pallet. The oversized load (a gas cylinder cradle) tipped over and crushed the employee's right leg against the ground. The employee sustained a fracture to their ankle/leg requiring surgery.
An employee was depressurizing a line stop actuator when their left arm was struck by a threaded, 2-inch nipple from the side of the line stop housing. The employee sustained fractures to their left arm and a rib.
An employee was cutting the top of an empty scrap barrel that previously contained antifreeze. The bottom of the barrel blew out due to pressure that built up and caused his jeans to catch fire, resulting in burns.
An employee was moving extra wire out of a cleaning tank by using the tank's jogging function. Two of the employee's right-hand fingers were caught on the last strand going around the acid roll, and the employee suffered an amputation to the right little fingertip.
The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.
An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.
An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.