Federal OSHA recorded a severe workplace injury
at UPS, 150 S Lombard Rd, ADDISON, ILLINOIS 60101
on — Fractures , affecting the Toes(s), toenail(s).
Final narrative
An employee was unloading packages from a package wall. When he picked up a package and turned to move it, another package on the wall fell. A 3-foot tube on the package struck the employee's right big toe, causing hospitalization with an open displaced fracture of the proximal phalanx of the toe.
An employee was working to realign the two top sections of a set of collapsible rollers (trailer-on-flatcar rollers). The rollers suddenly fell into place and pinched her left index fingertip against the lower sections. She suffered a partial amputation to the fingertip.
At about 1:10 p.m. on August 11, 2025, an employee suffered central protrusions of the discs of their L5 through L1 vertebrae while lifting a 149-pound package. The employee was hospitalized, requiring surgery.
The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.
An employee was helping to move a 1,300-pound coil on a cart. The steel caster hit a crack in the concrete, the weld holding the caster onto the cart broke, and the coil and cart tipped over onto the employee. He was hospitalized with a laceration on his forehead and a pelvic fracture on his right side.
An employee was attempting to lift a steel beam from a horizontal, stacked position to a vertical position using a crane. They had placed two hooks on the east side of the beam on the flange. As the employee was hoisting the crane, the beam began to shift and pulled the employee forward onto the stack. When the material shifted, the hooks released and the material fell, pinning the employee between the two beams. The employee was hospitalized with soft tissue contusions on their proximal right thigh and interior left thigh.
An employee was moving a tensile strength test device with a dolly. The device fell from the dolly onto the employee's right leg, causing a compound fracture.
A maintenance technician was working to clear a box jam. He slipped while stepping down from a platform and fell about 30 inches onto the grading platform. He fell onto his right hip and was hospitalized with a back injury requiring surgery.
An employee was opening the doors to a trailer while making a delivery when the wind caught the door and their hand was caught in the door. The employee sustained a displaced fracture of the distal phalanx of their left index finger.
After clearing a jam on a secured conveyor belt, an employee walked back to step down, lost their footing, and fell onto the ground outside a bay door. The employee was hospitalized with a fracture to their left arm/elbow.
On July 23, 2025, at approximately 4:00 PM, a driver was on his route making deliveries when he started to feel ill from heat exposure. The employee sustained dehydration.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.