Explosion unspecified · Thermal burns third degree or higher
At a glance
Federal OSHA recorded a severe workplace injury
at Highland Pellets, LLC., 5601 Industrial Drive North, PINE BLUFF, ARKANSAS 71601
on — Thermal burns third degree or higher, affecting the Forearm(s).
Final narrative
An employee was visually inspecting the drive line for a conveyor. There was an explosion in the conveyor, and the employee suffered second- and third-degree burns to both forearms.
An employee was changing a die inside the pellet mill of a press. The employee was using a torque wrench to tighten the inner bolts, applying pressure in a downward motion, when the wrench either gave way, or reached the desired amount of torque and completed its designed function to break loose. The employee's right thumb was caught between the wrench handle and a piece of adjacent equipment (the aspiration line) resulting in an amputation to the right thumb.
During a workshop meeting in a hotel, an employee heard a drilling noise, so he walked outside to see what it was. An explosion occurred (possible gas line) and his face, ear, and hair were burned. He also fell and sustained a pelvic fracture.
An employee was checking the level of liquid inside the distributor truck's tank when there was a flash explosion. The employee sustaining burns to 16% of his body.
On August 4, 2025, at 7:00 AM, an employee was approaching an area to put out a fire with an ABC fire extinguisher when an unknown material exploded and contacted their face. The employee sustained a laceration to the right cheek with an object penetrating the nasal cavity. The employee was hospitalized.
Two employees were welding pipes on a structure when an explosion occurred. Both employees sustained burns and one employee's injuries were fatal. The second employee was hospitalized.
Employees were conducting maintenance on the clogged vent pipe of an asphalt distributor truck. The employees went to unclog the tank using a propane torch and a piece of steel rebar. They heated the tip of the rebar with the torch and put it inside the tank. An explosion and a fire occurred. Two employees were injured; one employee was hospitalized with fractured bones and first- and second-degree burns.
More severe injuries in this industry (NAICS 322110)
An employee was loading black liquor into a tanker truck using a swivel arm. The arm caught and pinched his right middle finger as it moved, resulting in a partial amputation to the first knuckle.
An employee was driving forklift with a load when the forklift hit a guardrail and the employee fell to the ground, resulting in a broken elbow, broken shoulder, and lacerations.
An employee was putting a chain back on a sprocket. The gearbox and sprocket contained two drive chains connected to the lowerator (vertical conveyor) and counterweight assembly. The employee received an alarm indicating that one of the chains had gone slack. While the employee was putting the chain back on the drive sprocket with tongue and groove pliers, the weight of the chain and counterweight fell back in place on the sprocket, pulling the employee's left hand into a pinch point. The employee's ring fingertip was amputated up to the fingernail.
An employee was removing locks from a demineralization feedwater valve after service. One of the valves above the employee had a gasket failure that caused hot demineralized water to spray the employee. The employee sustained burns to their torso and left arm.
An employee was operating an ironworker (steel punching/shearing) machine. A piece of the tooling broke off and struck the employee's neck; a fragment was lodged in his neck. The employee was hospitalized and required surgery.
On October 25, 2025, an employee was stringing up a new reel of tire tread on a machine. The employee pulled a 6-inch tail and proceeded to spool up the liner. As the machine was jogged to begin the liner wrapping process, the liner caught the employee's glove and pulled their right arm into the liner, causing a fracture to the arm.
An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.
On October 5, 2025, an employee was pulling a pressure washer hose when it it disconnected from the cooker. The employee was struck by jets of high-pressure water, resulting in lacerations to their left thigh requiring surgery. The employee was hospitalized.