Struck by running powered equipment during maintenance, cleaning, testing · Amputations involving bone loss
At a glance
Federal OSHA recorded a severe workplace injury
at O-I Glass Zanesville, 1700 State Street, ZANESVILLE, OHIO 43701
on — Amputations involving bone loss, affecting the Thumb(s).
Final narrative
On September 3, 2025, an employee was working on the left-side charger of a tank. They were using a ratchet with an extension to make an adjustment to the sand seal when their right thumb was pinched between the ratchet and the running charger, resulting in an amputation at the first knuckle.
A temporary employee turned off a planer machine, opened the housing, and began clearing a jam. The machine's spinning blade caught his right hand and degloved the index finger.
An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
More severe injuries in this industry (NAICS 327215)
An employee was operating a machine and went to remove a buildup of desiccant from the machine. Their right index finger was pinched between two moving parts, resulting in an amputation to the finger.
A forklift was placing an elevated load onto a truck. The forklift tipped forward and fell on the injured employee who was standing nearby. The employee sustained fractures to their hip and ribs, as well as leg muscle injuries.
At 12:09 p.m. on July 11, 2025, an employee was inspecting the dust collection system in a plant. The employee was checking an airlock to determine whether there was suction when their left index and middle fingers were pinched between the rotating rotor and the housing of the airlock. The employee suffered amputations of both fingertips without bone loss.
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Three employees were holding bullet-resistant glass panels in a crate as a fourth employee opened the crate. The panels were in an upright or 90-degree position when three panels fell onto the injured employee's left leg, resulting in a femoral shaft fracture that required surgery.
An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.
An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.
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