Effort Foundry, Inc.

An employee was working with team members on the pouring line, casting a sand mold. Molten metal entered the employee's personal protection suit and severely burned his left leg, calf, and ankle.

An employee was grinding a 1,171-pound casting and went to move it when it slipped and struck the employee's left foot, fracturing it.

An employee was using an overhead crane, attempting to lift a weight off a mold, when the hook became caught as he was pushing the up button on the crane. The hook then snapped free and struck the employee's face, crushing it. He was hospitalized.

An employee placed a casting on a table. The casting slid off the table and onto the employee's foot resulting in an injury that required stitches.

The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.

An employee was helping to move a 1,300-pound coil on a cart. The steel caster hit a crack in the concrete, the weld holding the caster onto the cart broke, and the coil and cart tipped over onto the employee. He was hospitalized with a laceration on his forehead and a pelvic fracture on his right side.

An employee was attempting to lift a steel beam from a horizontal, stacked position to a vertical position using a crane. They had placed two hooks on the east side of the beam on the flange. As the employee was hoisting the crane, the beam began to shift and pulled the employee forward onto the stack. When the material shifted, the hooks released and the material fell, pinning the employee between the two beams. The employee was hospitalized with soft tissue contusions on their proximal right thigh and interior left thigh.

An employee was moving a tensile strength test device with a dolly. The device fell from the dolly onto the employee's right leg, causing a compound fracture.

An employee was rigging I-beams. An I-beam slid off the stack of I-beams and fractured the employee's leg.

An employee was working with team members on the pouring line, casting a sand mold. Molten metal entered the employee's personal protection suit and severely burned his left leg, calf, and ankle.

An employee was jointing a board with a jointer. The board jumped when it came into contact with the jointer's cutter head, and the jolt caused the employee's left hand to slide between the board and the guard and come into contact with the cutter head. He suffered lacerations/partial amputations to the middle, ring, and index fingers.

An employee was turning off a gas valve when he bumped into a die brush and struck the spinning die. The die pin struck him on the back, resulting in contusions, abrasions, and a severe laceration to his back that required hospitalization and surgery.

At 11:45 a.m. on June 13, 2025, an employee of Staley Steel, LLC, was performing preventive maintenance on an overhead crane. While he was holding a grease gun hose and nozzle, he contacted electrical components inside an electrical box. He suffered a first-degree electrical burn on the palm of the left hand, as well as pain up his left arm to the shoulder, and was hospitalized.

An employee was grinding a 1,171-pound casting and went to move it when it slipped and struck the employee's left foot, fracturing it.

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.